CM602all_EJM8AESM_Service Manual - 第5页

CM602- L S ervic e Man u al 5 4.3 Light Transfer-Head Asse mbl y (3 nozzl es) .......................................................... 4-3 4.3. 1 C onv eyor- W idt h -A djusti ng Axis Or igi n Offs et .................…

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CM602-L
Service Manual
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3. JIGS AND TOOLS ..........................................3-1
3.1 Jigs and Inspection Devices ................................................................................. 3-1
3.1.1 Jig List...........................................................................................................................3-1-1
3.2 Tools..................................................................................................................... 3-2
3.2.1 Standard Tools..............................................................................................................3-2-1
3.2.2 Grease Set (CM100-M) .................................................................................................3-2-2
4. MAINTENANCE ADJUSTMENT .....................4-1
4.1 Main Body Beam .................................................................................................. 4-1
4.1.1 Chip Recognition Camera Theta Positioning .................................................................4-1-1
4.1.2 Head Camera Adjustment --- Focus and Theta .............................................................4-1-2
4.1.3 Adjusting the Original Width of the Board Transfer Conveyor........................................4-1-3
4.1.4 Parallelism of Board Transfer Conveyors ......................................................................4-1-4
4.1.5 Board Sensor Positioning ..............................................................................................4-1-5
4.1.6 Leveling the Support Plate ............................................................................................4-1-6
4.1.7 Tape Float Sensor Adjustment ......................................................................................4-1-7
4.1.8 Nozzle Holder Angle Adjustment...................................................................................4-1-8
4.1.9 Lead Checker Height Adjustment..................................................................................4-1-9
4.1.10 Lift-axis Stroke Adjustment........................................................................................4-1-10
4.1.11 Extension-axis Stroke Adjustment .............................................................................4-1-11
4.1.12 Adjusting the Clearance between the Cutter Blades..................................................4-1-12
4.1.13 Air Pressure Adjustment............................................................................................4-1-13
4.1.14 Levelness of Board Transfer Conveyors....................................................................4-1-14
4.1.15 Chip Camera Cover Glass Cleaning (Inside) ............................................................. 4-1-15
4.2 Light Transfer-Head Assembly (8 nozzles) .......................................................... 4-2
4.2.1 Conveyor-With-Adjusting Axis Origin Offset ..................................................................4-2-1
4.2.2 Board Recognition Camera --- X and Y-axis Origin Offset .............................................4-2-2
4.2.3 Z-axis Origin Offset .......................................................................................................4-2-3
4.2.4 Chip Recognition Camera - Theta-axis Origin Offset.....................................................4-2-4
4.2.5 Determining the Mounting Height and Positioning the Board.........................................4-2-5
4.2.6 XY Plane Calibration .....................................................................................................4-2-6
4.2.7 Mounting Position..........................................................................................................4-2-7
4.2.8 Pickup Position..............................................................................................................4-2-8
4.2.9 Nozzle Exchange Position.............................................................................................4-2-9
4.2.10 Light Intensity ............................................................................................................4-2-10
EJM8A-E-SMA00-A02-00
CM602-L
Service Manual
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4.3 Light Transfer-Head Assembly (3 nozzles) ..........................................................4-3
4.3.1 Conveyor-Width-Adjusting Axis Origin Offset ................................................................4-3-1
4.3.2 Board Recognition Camera --- X and Y-axis Origin Offset .............................................4-3-2
4.3.3 Z-axis Origin Offset .......................................................................................................4-3-3
4.3.4 Chip Recognition Camera --- Theta Axis Origin Offset ..................................................4-3-4
4.3.5 Determining the Mounting Height and Positioning the Board.........................................4-3-5
4.3.6 XY Plane Calibration .....................................................................................................4-3-6
4.3.7 Mounting Position..........................................................................................................4-3-7
4.3.8 Pickup Position..............................................................................................................4-3-8
4.3.9 Nozzle Exchange Position............................................................................................. 4-3-9
4.3.10 Load Head................................................................................................................. 4-3-10
4.3.11 Lead Checker............................................................................................................4-3-11
4.3.12 Light Intensity............................................................................................................ 4-3-12
4.4 The Control Section ..............................................................................................4-4
4.4.1 Ring Load Voltage Adjustment Procedures...................................................................4-4-1
5. MACHINERY PART REPLACEMENT............ 5-1
5.1 Main Body.............................................................................................................5-1
5.1.1 X-axis Secondary-Part Replacement.............................................................................5-1-1
5.1.2 Tape Float Sensor Replacement................................................................................... 5-1-2
5.1.3 Y-axis Rough Sensor Replacement...............................................................................5-1-3
5.1.4 Vacuum Pump Replacement.........................................................................................5-1-4
5.1.5 Vacuum Pump Cooling Fan Replacement.....................................................................5-1-5
5.1.6 X-axis Primary-Part Replacement .................................................................................5-1-6
5.1.7 Y-axis Secondary-Part Replacement.............................................................................5-1-7
5.1.8 Y-axis Primary-Part Replacement .................................................................................5-1-8
5.1.9 X-axis Linear Rail Replacement ....................................................................................5-1-9
5.1.10 Y-axis Linear Scale Replacement.............................................................................. 5-1-10
5.1.11 X-axis Linear Scale Replacement.............................................................................. 5-1-11
5.1.12 Y-axis Linear Scale Replacement.............................................................................. 5-1-12
5.2 Board Holder Unit .................................................................................................5-2
5.2.1 Support Plate Cylinder Replacement.............................................................................5-2-1
5.2.2 Support Plate Upper and Lower Limit Sensor Replacement.......................................... 5-2-2
5.2.3 Support-Pin Plate Box Ascent Sensor Replacement .....................................................5-2-3
5.2.4 Support-Plate Change Plate Ascending Cylinder Replacement.....................................5-2-4
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CM602-L
Service Manual
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5.3 Light Transfer-Head Assembly (8-nozzle type) .................................................... 5-3
5.3.1 Transfer Head Assembly Replacement .........................................................................5-3-1
5.3.2 Spline Shaft Replacement.............................................................................................5-3-2
5.3.3 Vacuum Switch Valve Replacement..............................................................................5-3-3
5.3.4 Blow Valve Replacement...............................................................................................5-3-4
5.3.5 Theta Belt Replacement................................................................................................5-3-5
5.3.6 Z-axis Motor Replacement ............................................................................................5-3-6
5.3.7 Theta-axis Motor Replacement......................................................................................5-3-7
5.3.8 Clamp Hook Replacement.............................................................................................5-3-8
5.3.9 Cooling Fan Replacement .............................................................................................5-3-9
5.3.10 Vacuum Sensor Replacement ...................................................................................5-3-10
5.3.11 Z-axis Ball Screw Replacement................................................................................. 5-3-11
5.3.12 Head Cable and Tube Layout.................................................................................... 5-3-12
5.3.13 Theta Unit Removable...............................................................................................5-3-13
5.3.14 Separating the Z-Unit from the Board........................................................................5-3-14
5.4 Light Transfer-Head Assembly (3-nozzle type) .................................................... 5-4
5.4.1 Theta Motor Replacement .............................................................................................5-4-1
5.4.2 Head Unit Replacement ................................................................................................5-4-2
5.4.3 Nozzle Shaft Replacement ............................................................................................5-4-3
5.4.4 Clamp Hook Replacement.............................................................................................5-4-4
5.5 Z Unit (3-nozzle type) ........................................................................................... 5-5
5.5.1 Stroke End Sensor Replacement ..................................................................................5-5-1
5.5.2 Head Assembly Replacement .......................................................................................5-5-2
5.5.3 Head Change (High-speed type
⇒
Multi-purpose type)...............................................5-5-3
5.5.4 Head Change (Multi-purpose type
⇒
High-speed type)...............................................5-5-4
5.5.5 Z Motor Replacement....................................................................................................5-5-5
5.5.6 Valve and Manifold Replacement ..................................................................................5-5-6
5.5.7 Z Drive Unit Linear-Rail Replacement ...........................................................................5-5-7
5.5.8 Z-axis Upper Sensor Replacement................................................................................5-5-8
5.5.9 Z-axis Ball Screw Replacement.....................................................................................5-5-9
5.6 Head Camera Unit................................................................................................ 5-6
5.6.1 Head Camera and LED Replacement ...........................................................................5-6-1
5.6.2 Head Camera Replacement ..........................................................................................5-6-2
5.6.3 Head-Camera LED Light Replacement .........................................................................5-6-3
5.7 Line Camera Unit..................................................................................................5-7
5.7.1 Line Camera Replacement............................................................................................5-7-1
5.8 Feeder Cart Installing Section .............................................................................. 5-8
5.8.1 Feeder Cart Installation and Removal ...........................................................................5-8-1
5.8.2 Feeder-Cart-Unit Replacement and Adjustment ............................................................5-8-2
5.9 Cutting Unit........................................................................................................... 5-9
5.9.1 Cutter Blade Replacement ............................................................................................5-9-1
5.9.2 Cylinder Replacement ...................................................................................................5-9-2
5.9.3 Fulcrum Bearing Replacement ......................................................................................5-9-3
5.9.4 Cutter Unit Replacement ...............................................................................................5-9-4
EJM8A-E-SMA00-A02-00