CM602all_EJM8AESM_Service Manual - 第7页

CM602- L S ervic e Man u al 7 5.10 12-Nozzle Head U nit......................................................................................... 5-10 5.10. 1 12- Nozzl e-Hea d-U ni t R eplacem e nt ......................…

CM602-L

Service Manual

5.3 Light Transfer-Head Assembly (8-nozzle type) .................................................... 5-3

5.3.1 Transfer Head Assembly Replacement .........................................................................5-3-1

5.3.2 Spline Shaft Replacement.............................................................................................5-3-2

5.3.3 Vacuum Switch Valve Replacement..............................................................................5-3-3

5.3.4 Blow Valve Replacement...............................................................................................5-3-4

5.3.5 Theta Belt Replacement................................................................................................5-3-5

5.3.6 Z-axis Motor Replacement ............................................................................................5-3-6

5.3.7 Theta-axis Motor Replacement......................................................................................5-3-7

5.3.8 Clamp Hook Replacement.............................................................................................5-3-8

5.3.9 Cooling Fan Replacement .............................................................................................5-3-9

5.3.10 Vacuum Sensor Replacement ...................................................................................5-3-10

5.3.11 Z-axis Ball Screw Replacement................................................................................. 5-3-11

5.3.12 Head Cable and Tube Layout.................................................................................... 5-3-12

5.3.13 Theta Unit Removable...............................................................................................5-3-13

5.3.14 Separating the Z-Unit from the Board........................................................................5-3-14

5.4 Light Transfer-Head Assembly (3-nozzle type) .................................................... 5-4

5.4.1 Theta Motor Replacement .............................................................................................5-4-1

5.4.2 Head Unit Replacement ................................................................................................5-4-2

5.4.3 Nozzle Shaft Replacement ............................................................................................5-4-3

5.4.4 Clamp Hook Replacement.............................................................................................5-4-4

5.5 Z Unit (3-nozzle type) ........................................................................................... 5-5

5.5.1 Stroke End Sensor Replacement ..................................................................................5-5-1

5.5.2 Head Assembly Replacement .......................................................................................5-5-2

5.5.3 Head Change (High-speed type

⇒

Multi-purpose type)...............................................5-5-3

5.5.4 Head Change (Multi-purpose type

⇒

High-speed type)...............................................5-5-4

5.5.5 Z Motor Replacement....................................................................................................5-5-5

5.5.6 Valve and Manifold Replacement ..................................................................................5-5-6

5.5.7 Z Drive Unit Linear-Rail Replacement ...........................................................................5-5-7

5.5.8 Z-axis Upper Sensor Replacement................................................................................5-5-8

5.5.9 Z-axis Ball Screw Replacement.....................................................................................5-5-9

5.6 Head Camera Unit................................................................................................ 5-6

5.6.1 Head Camera and LED Replacement ...........................................................................5-6-1

5.6.2 Head Camera Replacement ..........................................................................................5-6-2

5.6.3 Head-Camera LED Light Replacement .........................................................................5-6-3

5.7 Line Camera Unit..................................................................................................5-7

5.7.1 Line Camera Replacement............................................................................................5-7-1

5.8 Feeder Cart Installing Section .............................................................................. 5-8

5.8.1 Feeder Cart Installation and Removal ...........................................................................5-8-1

5.8.2 Feeder-Cart-Unit Replacement and Adjustment ............................................................5-8-2

5.9 Cutting Unit........................................................................................................... 5-9

5.9.1 Cutter Blade Replacement ............................................................................................5-9-1

5.9.2 Cylinder Replacement ...................................................................................................5-9-2

5.9.3 Fulcrum Bearing Replacement ......................................................................................5-9-3

5.9.4 Cutter Unit Replacement ...............................................................................................5-9-4

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

5.10 12-Nozzle Head Unit.........................................................................................5-10

5.10.1 12-Nozzle-Head-Unit Replacement ........................................................................... 5-10-1

5.10.2 Spline Shaft Replacement......................................................................................... 5-10-2

5.10.3 Vacuum-Switching-Valve Replacement..................................................................... 5-10-3

5.10.4 Blow-Valve Replacement .......................................................................................... 5-10-4

5.10.5

Belt Replacement ...................................................................................................5-10-5

5.10.6

-axis Motor Replacement......................................................................................... 5-10-6

5.10.7 Vacuum Sensor Replacement................................................................................... 5-10-7

5.10.8

Unit Removal.......................................................................................................... 5-10-8

5.10.9 Removing the Upper Frame and the Z-axis Unit........................................................ 5-10-9

5.10.10 Clamp Arm Replacement ...................................................................................... 5-10-10

5.11 12-Nozzle Head Teaching ................................................................................5-11

5.11.1 Head Camera Adjustment --- Focus and

................................................................ 5-11-1

5.11.2 Board Recognition Camera --- X and Y-axis Origin Offset ......................................... 5-11-2

5.11.3 Z-axis Origin Offset ................................................................................................... 5-11-3

5.11.4 Chip Recognition Camera ---

-Axis Origin Offset ..................................................... 5-11-4

5.11.5 Conveyor-Width-Adjusting Axis Origin Offset ............................................................ 5-11-5

5.11.6 Determining the Mounting Height and Positioning the Board..................................... 5-11-6

5.11.7 XY Plane Calibration ................................................................................................. 5-11-7

5.11.8 Pickup Position.......................................................................................................... 5-11-8

5.11.9 Light Intensity............................................................................................................ 5-11-9

5.11.10 Nozzle Exchange Position..................................................................................... 5-11-10

5.11.11 Mounting Position.................................................................................................. 5-11-11

5.11.12 12-Nozzle-Head-Teaching Jig ............................................................................... 5-11-12

5.12 Nozzle Changer (12-Nozzle Spec.) Unit...........................................................5-12

5.12.1 Main Body of Nozzle Changer (12-Nozzle Head) ...................................................... 5-12-1

5.13 Jigs and Inspection Devices .............................................................................5-13

5.13.1 Jig and Tool List ........................................................................................................5-13-1

EJM8A-E-SMA00-A02-00

CM602-L

Service Manual

OPTIONAL ACCESSORY PARTS REPLACEMENT

.....6-1

6.1 Nozzle Changer Unit (8-nozzle type)....................................................................6-1

6.1.1 Slide Cylinder Replacement (High-Speed Machines) ....................................................6-1-1

6.1.2 Solenoid Valve Replacement (High-Speed Machines)...................................................6-1-2

6.1.3 Nozzle Changer Replacement (High-Speed Machines).................................................6-1-3

6.1.4 Slide Cover Replacement (High-Speed Machines)........................................................6-1-4

6.2 Nozzle Changer Unit (3-nozzle type)....................................................................6-2

6.2.1 Slide Cylinder Replacement (Multi-Purpose Machines) .................................................6-2-1

6.2.2 Solenoid Valve Replacement (Multi-Purpose Machines) ...............................................6-2-2

6.2.3 Nozzle Changer Replacement (Multi-Purpose Machines)..............................................6-2-3

6.2.4 Slide Cover Replacement (Multi-Purpose Machines).....................................................6-2-4

6.2.5 3-Head Support Regulator Replacement.......................................................................6-2-4

6.3 Lead Checker ....................................................................................................... 6-3

6.3.1 Installing the Lead Checker...........................................................................................6-3-1

6.4 Component-Thickness-Measuring Unit ................................................................ 6-4

6.4.1 Component-Thickness-Sensor-Amplifier Replacement (12-Nozzle-Head Spec.)...........6-4-1

6.4.2 Component-Thickness-Sensor Replacement (12-Nozzle-Head Specifications).............6-4-2

6.4.3 Machine Parameter Teaching Procedures (Z-axis origin offset) ....................................6-4-3

6.4.4 Component-Thickness-Sensor-Amplifier Replacement (8-Nozzle-Head Spec.).............6-4-4

6.4.5 Component-Thickness-Sensor Replacement (8-Nozzle-Head Specifications)...............6-4-5

6.5 PCB-Warp-Sensor Unit ........................................................................................ 6-5

6.5.1 PCB-Warp-Sensor-Amplifier Replacement (8-Nozzle-Head Spec.) ...............................6-5-1

6.5.2 PCB-Warp-Sensor-Amplifier Replacement (12-Nozzle-Head Spec.) .............................6-5-2

6.5.3 PCB-Warp-Sensor Replacement (8-Nozzle-Head Spec.)..............................................6-5-3

6.5.4 PCB-Warp-Sensor Replacement (12-Nozzle-Head Spec.)............................................6-5-4

6.5.5 Height Measuring Sensor Teaching (High-speed head) ................................................6-5-5

6.6 Jigs and Inspection Devices ................................................................................. 6-6

6.6.1 List of Jigs and Tools.....................................................................................................6-6-1

EJM8A-E-SMA00-A02-00