User Manual - SIPLACE Glue Feedeer - 第3页
3 User Manual SIPLACE Glue Feeder 05/2020 Contents Contents 1 Introduction .. 5 1.1 Safety instructions .. 5 1.1.1 Conventions for the use of safety instructions and symbols .. 5 1.1.2 Safety instructions for the c…
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3User Manual SIPLACE Glue Feeder 05/2020
Contents
Contents
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions for the compressed air supply.. 6
1.1.3 Safety instructions on hazardous materials.. 6
1.2 Operational Safety.. 6
1.2.1 Warning Labels.. 6
1.2.2 Safety Concept.. 7
1.2.2.1 Operation Inside the Machine.. 7
1.2.2.2 Operation Outside the Machine or when the Machine Cover is Open.. 7
1.2.3 Safety Features.. 7
1.3 Other instructions.. 8
1.3.1 Environmentally-friendly disposal of materials and components.. 8
1.3.2 Use of original accessories and spare parts.. 8
1.3.3 ESD guidelines.. 8
1.3.3.1 What does ESD mean?.. 8
1.3.3.2 Important measures to protect against static charging.. 8
1.3.3.3 Handling ESD modules.. 8
1.3.3.4 Measurements and modifications to ESD modules.. 9
1.3.3.5 Dispatching ESD modules.. 9
1.3.4 SIPLACE on the World Wide Web (WWW).. 9
1.4 Staff qualifications and training.. 10
2 General.. 11
2.1 Workflows - Typical Scenarios.. 11
2.2 Module Description.. 13
2.2.1 Overview.. 13
2.2.2 Displays and Controls.. 14
2.2.3 Technical Data.. 15
2.2.4 Overview of the Nozzles.. 16
2.2.5 Overview of Glues.. 16
2.2.6 Examples of Glue Dots.. 17
2.2.7 System Requirements and General Restrictions.. 19
2.2.8 Settings Table.. 20
2.2.9 Setting the Jet Plunger.. 20
2.2.10 EU Declaration of Conformity.. 22
2.3 Glue Dot Inspection and Teaching with SIPLACE Vision.. 22
3 Initial Operation.. 23
3.1 Inserting the Cartridge.. 24
3.2 Positioning/Removing the Glue Feeder.. 26
3.3 Connecting the Glue Feeder to the Safety Circuit.. 28
3.4 Connecting the Glue Feeder to the Compressed Air Supply.. 29
3.5 Predosing the Glue Feeder.. 30
3.6 Deaerating.. 32
4 Operation.. 33
4.1 Settings in SIPLACE Pro 10.1 and Higher.. 33
4 User Manual SIPLACE Glue Feeder 05/2020
Contents
4.1.1 Defining a Component Shape Glue Dot Model.. 34
4.1.2 Enabling/Disabling Gluing in the Component Object Properties.. 38
4.1.3 Enabling Gluing in the Placement List.. 40
4.1.4 Setting up the Glue Feeder.. 42
4.2 Individual Functions in Stations Software 706.1 and Higher.. 45
4.2.1 Measuring Dispenser Nozzle Position.. 45
4.2.2 Manually Opening Measurement of Dispenser Nozzle Position.. 46
4.2.3 Checking and Teaching Component Shapes and Glue Dot Inspections.. 48
4.2.4 Setting the Temperature.. 51
4.2.5 Managing Parameter Sets.. 55
4.2.5.1 Editing Parameter Sets.. 57
4.2.6 Applying Glue for Testing.. 58
4.3 Manual Settings.. 63
4.3.1 Setting the Pressure Reducer.. 63
4.3.2 Setting the Glue Temperature.. 64
4.3.3 Calibrating the temperature regulation.. 64
5 Cleaning and Maintenance.. 67
5.1 Maintenance Kit.. 67
5.2 Equipment Required.. 68
5.3 Maintenance Overview.. 69
5.4 Cleaning and Inspecting the Gluing Unit.. 70
5.4.1 Dismantling the Gluing Unit.. 70
5.4.1.1 Removing the Cartridge.. 70
5.4.1.2 Removing the Nozzle Heating.. 72
5.4.1.3 Removing the Dispenser Nozzle.. 73
5.4.1.4 Removing the Cartridge Pipe.. 73
5.4.1.5 Removing the Jet Block.. 74
5.4.1.6 Removing the O Rings.. 74
5.4.2 Cleaning the Gluing Unit.. 75
5.4.2.1 Preparing the Syringe.. 75
5.4.2.2 Cleaning the Jet Block.. 76
5.4.2.3 Cleaning the Cartridge Pipe.. 76
5.4.2.4 Cleaning the Dispenser Nozzle.. 77
5.4.2.5 Rinsing/Ultrasound Bath.. 78
5.4.2.6 Drying.. 78
5.4.2.7 Cleaning the Syringe.. 79
5.4.3 Fitting the Gluing Unit.. 79
5.4.3.1 Inserting the O Rings at the Plunger.. 79
5.4.3.2 Fastening the Jet Block.. 80
5.4.3.3 Attaching the Cartridge Pipe.. 81
5.4.3.4 Fitting the Dispenser Nozzle.. 81
5.4.3.5 Fastening the Nozzle Heating.. 82
5.4.3.6 Inserting the Cartridge.. 83
5.5 Replacing the Cartridge.. 85
5.5.1 Removing the Cartridge.. 85
5.5.2 Inserting the Cartridge.. 86
5.6 Guide Bushing and Actuator O-Ring.. 88
5.6.1 Removing the Actuator O-Ring and Guide Bushing.. 88
5.6.2 Inserting the Actuator O-Ring and Guide Bushing.. 91
6 Troubleshooting .. 93