k-series-brochure - 第5页

8 9 Su pe rio r a ccurac y f or an y pr oduct geo metr y Fu l l y i n te g r a te d proc ess c ont r ol The K series pa v es the way to A u tomatic Opt ical Metrology (A O M ) . It o ers best-i n- class accuracy and rep…

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Ensure comprehensive
defect coverage
To enable reliable data capture and high-resolution 3D visualization,
the K series expands defect coverage using a combination of 2D texture
and shadow-free 3D inspection. This is made possible by a range of
state-of-the-art camera, 3D sensor and motion system technologies.
• High-resolution camera with fully telecentric
lens captures high-quality RGB images for
inspection and review.
• High-performance 3D sensor combines vertical
lasers to avoid projection shadows, optimized
angles to minimize intrinsic shadow e ects and
adaptive height fi ltering that adapts the sensor’s
sensitivity to component geometry.
Industry-leading performance
and production stability
Today’s lean and agile manufacturing calls for superior fi rst pass yield
e ciency and 100% performance portability from one line to another.
K series satisfi es the most demanding customers in the electronics assembly
industry where quality and productivity are both mission - and business -
critical. The system has been designed to optimize test coverage at line
speed for the smart factory while o ering 100% o ine capabilit ies.
• Superior uptime above 99.5%.
• Unifi ed software suite for pre-refl ow, post-refl ow and post-wave AOI applications.
• 100% o ine programming and tuning capabilities.
• Rapid inspection time up to 100 cm
2
/s.
• High-precision motion system utilizing three
linear motors for accurate high-speed motion
and 0.5 µm resolution optical encoders for
accurate positioning.
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Superior accuracy
for any product geometry
Fully integrated
process control
The K series paves the way to Automatic Optical Metrology (AOM) . It o ers
best-in-class accuracy and repeatability in X, Y, Z and Theta for e cient
process control. The unique combination of sub-pixel geometric pattern
matching technology, proprietary 3D algorithms and unique warpage and
distortion compensation leads to superior critical measurement capabilit ies.
With the Library Pro defect image bank, the K series ensures easy
pro gramming and requires minimal fi ne-tuning to reach top performance
levels. Add SIGMA Link, the industry’s most advanced web-based process
control software suite, and you’ll spend even less time correlating
databases , so you can focus on getting to the root cause of every defect.
• Vectoral Imaging pattern matching.
• +/- 5mm warpage compensation with full Z accuracy.
• Sub-pixel technology with 4.75µm X,Y resolution.
• Unifi ed source of SPI and AOI data with SIGMA Link, allowing you to view your process
in real time, quickly drill down to the defect image and take immediate corrective action.
• Library Pro improves test coverage and fi rst-pass yield over time to guarantee
unmatched levels of performance.
• Full machine-to-machine portability for all programs.
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The K series 3D AOI system is available in several versions
to cover all SMT inspection needs: single lane, dual lane,
and heavy duty. Field upgrades are also available.
INSPECTION TECHNOLOGY 5K 3D 8K 3D 9K 3D
3D sensor Shadow-proof 3D sensor, based on laser and angular cameras
Optics High-precision telecentric lens
Field of View dimensions (X x Y) 61.1 x 44.9 mm (2.40“ x 1.76“)
Lighting types Axial and peripheral LED with holographic diuser
Lighting colors White, red, blue
Warpage compensation +/- 5 mm warpage compensation with full Z accuracy
INSPECTION PERFORMANCE 5K 3D 8K 3D 9K 3D
Defect types Component body - Missing component - Misplacement (X, Y, Z, θ) - Tombstone
- Polarity - Coplanarity -Upside-down component - OCR, OCV - Solder joint -
Missing joint - Solder excess - Bridging - Lifted lead - Head-in-pillow
Metrology Critical distance measurement capability with 10 µm precision
Foreign material detection Embedded in standard software version
Height inspection range From -5 mm to +20 mm
X, Y resolution 4.75 µm - subpixel technology
Z resolution 1 µm constant resolution over 20 mm Z range
Gage R&R X, Y GRR << 4% on 01005
Inspection speed Up to 100 cm/sec.
SOFTWARE SUITE 5K 3D 8K 3D 9K 3D
Vision integrated software suite Vision3D
Vision oine programming Included
Vision library Standard, based on JEDEC packages
Auto programming assistance Auto MatchMaker and Auto Teach
Library quality control Library Pro
Metrology software Macro Tool
SYSTEM 5K 3D 8K 3D 9K 3D
Operating System Windows 10, 64-bit
PCB positioning Board and panel fiducials
Axis motion Linear motors with optical encoders - 1 µm repeatability
A complete range of 3D AOI
to fulfill all your needs
OPTIONS 5K 3D 8K 3D 9K 3D
External barcode reader (1D/2D) Cognex DM 150 - also compatible with major barcode reader brands
Internal barcode reader (1D/2D) Software option enabling reading from scanning head
Uninterruptible power supply For PC / 230 V
115 V power supply Single phase / 115 V - 60 Hz - 16 A
Oine prog. preparation software SIGMA Data Import, for CAD data oine preparation
Oine review software SIGMA Review
Online SPC SIGMA Analysis
Other options available Please contact us
FACILITIES 5K 3D 8K 3D 9K 3D
Interface IPC-SMEMA-9851
Power requirements Single phase / 230 V - 50 Hz - 10 A
Dimensions in mm (W x D x H) 1110 x 1351 x 1975 to 2075
Weight 900 kg
Operating temperature 15°C to 30°C
Relative humidity 20-75% (without condensing)
Network TCP/IP, RJ45 plug
Laser Class-1 laser product according to the IEC 60825-1 standard
PCB HANDLING 5K 3D 8K 3D 9K 3D
Minimum PCB dimensions 51 x 51 mm / 2” x 2”
Maximum PCB dimensions (X x Y)
SL: Single Lane mode
DL: Dual Lane mode
533 x 609 mm /
21” x 24”
SL:
432 x 600 mm /
17’’ x 23,6’’
or 533 x 600 mm /
21’’ x 23,6’’
DL:
2 x (432 x325 mm) /
2 x (17“ x 12,8“)
or 2 x (533 x280 mm) /
2 x (21“ x 11“)
533 x 609 mm /
21” x 24”
or
939 x 609 mm /
37” x 24” - optional
PCB thickness 0,5 - 4 mm 0,5 - 4 mm 0,5 - 15 mm
Maximum PCB weight 3 kg 3 kg 15 kg
Minimum edge clearance 3 mm 3 mm 4 mm
Top clearance 34 mm
Bottom clearance 60 mm
Conveyor width adjustment Automatic
Conveying height 860 - 960 mm
DIMENSIONS K SERIES
1351 mm
1110 mm
1000 mm
308 mm
860 to 960 mm
1975 to 2075 mm
860 to 960 mm
1351 mm
1110 mm
1000 mm
308 mm
860 to 960 mm
1975 to 2075 mm