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WEST•BOND MODEL 454647E SER IES INSTRUCTION MANUAL 13 INSTALLATION Connecting the Accessories S TEP 4 - C AMERA Check Camera (Horizontally Mounted). Make sure the Camera Body and Lens Assembly are perpendicular to X-Y Pl…

WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL

INSTALLATION

Unpacking and Inspection

STEP 9

Locate the micromanipulator arm from the accessory box and install

it in the mounting collar. Tighten the two mounting collar cap screws

with approximately equal force. The vertical registration pin in the

mounting collar should interconnect with the manipulator to insure

correct installation.

AUTION! Never attempt to lift the machine by the

micromanipulator arm!

TEP 10

Remove the Firing Switch Shipping Block (P/N 6873.002)

f located

under the tooling head. Remove the cap screw and washer on top

of the tool head. Gently pull the shipping block free, being

careful not to harm the transducer.

Connecting the Accessories

STEP 1 - AIR

Connect ¼” poly-flow tubing from air regulator to rear panel fitting.

Adjust for approximately 50 psi nominal.

TEP 2 - MICROSCOPE

Attach the Microscope Mount to the Microscope Support, located in the center of the machine, using the

screw and washer provided. Position the Mount so that it is completely forward, close to the operator.

Attach the Microscope to the Microscope Arm assembly. Adjust the arm to place the Microscope in the

maximum up position. Attach the Illuminator to the Microscope using the adapter which threads into the

Microscope. Position the wire for the Illuminator in the direction of the Microscope Arm Assembly, away

from the operator.

Place the Microscope into the Microscope mount on the machine using caution not to interfere with the

video camera assembly.

After all accessories are connected and the machine is ready to bond, the Microscope needs to be

adjusted and properly centered. (See Thread and Bond-Off Section, page 33).

TEP 3 - VIDEO CROSSHAIR GENERATOR

Connect the BNC cable from the V

IDEO OUT connector of the Crosshair Generator to the VIDEO IN

connector on the Video Monitor. Plug in both units to 110VAC, 50-60Hz.

WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL

INSTALLATION

Connecting the Accessories

STEP 4 - CAMERA

Check Camera (Horizontally Mounted). Make sure the Camera Body and Lens Assembly are

perpendicular to X-Y Platform. The Camera is factory set, However it may have been disturbed during

shipping. See page 17 for realignment procedure.

AUTION! Never attempt to move or lift machine with the Camera or Camera Mount !!!

Connect the BNC cable from the V

IDEO OUT connector of the camera to the VIDEO IN of the Crosshair

Generator.

TEP 5 - KEY PAD

Attach the Key Pad cable to the 9 pin D-Sub connector that exits from the left-rear side of the machine.

TEP 6 - NEGATIVE EFO GENERATOR

Set the Generator on top the crosshair generator, ensure the power switch is off and plug into 110VAC.

Locate the cable with the Honda connector coming out of the back of the 454647E and connect it into the

back of the NEFO Generator. Remove the torch cable from its bag and plug into the rear of the NEFO

Generator. Attach the ground to the provided thumb nut. Finally plug the torch cable into the 454647E

paying special attention to ensure that each end of the cable is plugged into its correct color connectors.

(i.e. red to red and black to black)

TEP 7** - WORKHOLDER /TEMPERATURE CONTROLLER

Connect the 5-pin Bendix connector of the Workholder to the rear of the Temperature Controller. If the

Workholder has Vacuum, connect the Orange hose from the Workholder to a Vacuum Supply. Plug the

Temperature Controller to 110VAC, 50-60Hz.

** OPTIONAL

WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL

INSTALLATION

Bond Tool Installation

45° AND 90° WEDGE BONDING TOOL

The bonding wedge is a major influence on a successful program. Taking the time to establish the

correct wedge for each specific application will ensure high quality bonding. The 454647E requires that

the shank diameter of the tool be 1/16”. The K~Sine K~24-W transducer used in this wedge-wedge

configuration has been specially developed in conjunction with an 0.750” (19mm) length tool. Different

length tools can be used, however an entirely different setup (with regards to ultrasonic power, ultrasonic

time, and force) will be required.

To install the bonging tool, loosen the transducer set screw and insert the bonding tool through bottom of

transducer. If the machine is in the 4500E mode, it may be helpful to have clamps open when installing

the tool. Positioning the bonding tool according to the drawing below gives the user a good starting

position to begin running the Ultrasonic Positioning Utility (UPU). See page 67 for details on the UPU.

ALL BONDING CAPILLARY

Just as the bonding wedge is a major influence to a successful program, so is the ceramic capillary used

for ball bonding. Taking the time to establish the correct wedge for each specific application will ensure

high quality bonding. When in the 4700E mode, the 454647E requires that the shank diameter of the tool

be 1/16”. The K~Sine K~27-EC transducer used in this ball bond configuration has been specially

developed to work with a 0.625” (16mm) length capillary. Different length T

ORCH WANDS can be ordered

to accommodate a variety of capillary lengths, up to 1” (25mm).

To install the bonging tool, loosen the transducer set screw and insert the bonding tool through bottom of

transducer. It may be helpful to have clamps open when positioning tool. Positioning the bonding tool

according to the drawing below gives the user a good starting position to begin running the Ultrasonic

Positioning Utility (UPU). See page 67 for details on the UPU.