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WEST•BOND MODEL 454647E SER IES INSTRUCTION MANUAL Rev: 6 January, 2012 v Ultrasonic Power During F eed ........................................................................................ 63 Ultrasonic Power During …
WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL
Rev: 6 January, 2012 iv
OPERATION................................................................................................................................23
Wire Bonding...................................................................................................................23
Align Menu or “Home” Menu...........................................................................................24
More Options...................................................................................................................25
Information......................................................................................................................26
Align Menu 2...................................................................................................................27
Work Height Elevation.....................................................................................................28
Full-Auto Bonding............................................................................................................29
Half-Auto Bonding...........................................................................................................30
Manual Bonding..............................................................................................................32
Thread or Bond-off..........................................................................................................33
Adjust the Crosshairs......................................................................................................34
Monitor or Microscope.....................................................................................................35
Go To ..............................................................................................................................36
Go To (Device)................................................................................................................36
Go To (Type)...................................................................................................................37
Go To (Wire) ...................................................................................................................37
MENU MAP..................................................................................................................................38
Model 4546E...................................................................................................................38
Model 4700E...................................................................................................................40
PROGRAMMING.........................................................................................................................42
Machine Settings.............................................................................................................42
User Data Settings..........................................................................................................42
Wire Types......................................................................................................................43
Learn to Setup Device.....................................................................................................44
ADVANCED PROGRAMMING....................................................................................................49
Main Edit Menu...............................................................................................................49
Clamp Home...................................................................................................................54
Wire Pull..........................................................................................................................55
Wire Tail..........................................................................................................................56
Ball Fault.........................................................................................................................57
Dual Force.......................................................................................................................58
Force Adjust....................................................................................................................59
Low Force .......................................................................................................................60
Restart Height.................................................................................................................61
ADVANCED PROGRAMMING....................................................................................................62
Lift Before Pull.................................................................................................................62
WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL
Rev: 6 January, 2012 v
Ultrasonic Power During Feed........................................................................................63
Ultrasonic Power During Thread.....................................................................................64
Ultrasonic Diagnostic Test ..............................................................................................65
Wire Break Z Offset.........................................................................................................66
Ultrasonic Positioning Utility (UPU).................................................................................67
Device Edit Menu............................................................................................................68
Erase Device...................................................................................................................69
Copy Device....................................................................................................................70
Wire Type Edit Menu.......................................................................................................71
Delete Type.....................................................................................................................72
Edit Type.........................................................................................................................73
Edit Number of Wires......................................................................................................74
Edit Critical Bond.............................................................................................................75
Add Type.........................................................................................................................76
Copy Type.......................................................................................................................77
Bond Edit Menu...............................................................................................................78
Edit Bond.........................................................................................................................79
Edit Ultrasonic Power......................................................................................................80
Edit Ultrasonic Time........................................................................................................81
Edit Bond Force ..............................................................................................................82
Edit Bond Depth..............................................................................................................83
Edit Inhibit Auto Mode.....................................................................................................84
Edit Speed.......................................................................................................................85
Edit Pre-Bond Delay........................................................................................................86
Edit Number of Bonds.....................................................................................................87
Edit Loop Motion.............................................................................................................88
Edit Loop Menu...............................................................................................................89
Search.............................................................................................................................90
Z-Before-Y.......................................................................................................................91
Backbend........................................................................................................................92
Loop Elevation ................................................................................................................93
Y-Offset...........................................................................................................................94
Close Clamp at Loop Height...........................................................................................95
Close Clamp at Search...................................................................................................96
ADVANCED PROGRAMMING....................................................................................................97
Loop Pull.........................................................................................................................97
Nudge Up........................................................................................................................98
WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL
Rev: 6 January, 2012 vi
TROUBLESHOOTING.................................................................................................................99
Poor Bond Quality...........................................................................................................99
Inconsistent Looping.......................................................................................................100
Ultrasonic Board (P/N A-10345) .....................................................................................101
TOOL HEAD CONVERSION.......................................................................................................102
45° to 90° Tool Head Conversion ...................................................................................102
90° to 45° Tool Head Conversion ...................................................................................103
Wedge to Ball Bonder Tool Head Conversion................................................................104
Change Model Number of Machine................................................................................105
CLAMP ADJUSTMENT................................................................................................................106
Vertical Positioning..........................................................................................................106
Horizontal Positioning .....................................................................................................106
Testing ............................................................................................................................106
RADIANT HEATER CHARTS......................................................................................................107
Dial Settings for 0.750” Tools..........................................................................................107
Dial Settings for 0.625” Tools..........................................................................................108
APPLICATION AND BOND SCHEDULE.....................................................................................109
WARRANTY.................................................................................................................................111
Patent Information...........................................................................................................111
SPARE PARTS............................................................................................................................112
TECHNICAL INFORMATION.......................................................................................................114
PCB’s and Power Supplies.............................................................................................114
Motor Drivers...................................................................................................................115
AC to DC Converter........................................................................................................115
DC to DC Converter........................................................................................................116
Solenoids ........................................................................................................................117
Motor Driver Boards........................................................................................................117
X-Y-Z Head Assembly.....................................................................................................118
Ultrasonic Power Supply.................................................................................................119
SCHEMATIC INFORMATION......................................................................................................120