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WEST•BOND MODEL 454647E SER IES INSTRUCTION MANUAL 46 PROGRAMMING Learn to Setup Device S EARCH FOR B OND 1 is the point where the tool will pause if run in either half-auto mode or if a key is held in the full-auto mode…

WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL
45
PROGRAMMING
Learn to Setup Device
In this menu the operator is asked to specify the number of bonds for each WIRE TYPE. Two bonds equal
one loop, three bonds will create two loops, and so on. As with the afore mentioned menu, this menu will
repeat itself - one time for each wire type specified.
HOW MANY BONDS FOR TYPE 1? 2
4=Key in 5=Increase
7=Prev type 8=Type 1 9=Next type
A=Prev option 0=Decrease G=OK
Æ
PRESS KEY G
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The critical bond is typically the bond to be placed upon the smallest pad or the most difficult pad to
target. The C
RITICAL BOND setting does not set which bond goes first. For example: a wire type with three
bonds per wire (2 loops) may have the second bond (the middle bond) set as the critical bond. This would
allow the operator to target the center pad immediately prior to bonding. Therefore, the machine would
place the first and third bonds in direct relation to this second critical bond pad. This menu will also
repeat itself - one time for each wire type specified.
CRITICAL BOND FOR TYPE 1 is Bond 1
7=Prev bond 8=Bond 1 9=Next bond
A=Prev option G=OK
Æ
PRESS KEY G
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The machine will now step the operator through a sequence designed to set up the desired loop shape.
ABOUT TO EDIT LOOP MOTION for Type 1
-> Use manipulator to align TV crosshair
to Bond 1 and press G when ready
A=Prev option
Æ
PRESS KEY G
Å
Depending upon the model mode the machine is in you may or may not see this menu.
EDIT LOOP MOTION
Device 1 Type 1: (2 Bonds)
-> LOOK IN MICROSCOPE,
SELECT BOND 1 AND PRESS G WHEN READY.
Æ
PRESS KEY G
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WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL
46
PROGRAMMING
Learn to Setup Device
SEARCH FOR BOND 1 is the point where the tool will pause if run in either half-auto mode or if a key is held
in the full-auto mode. From this vantage point the operator can make any last minute changes to the bond
targeting.
Edit SEARCH for Bond #1: 2024 from Home
4=Key in 5=Inch up (0.42167”)
7=Move XY 8=Suggest 9=Erase search
A=Prev menu 0=Inch down G=Next option
Æ
PRESS KEY G
Å
The number of motor steps the motor raises up off of the work, after first bond, before making any
movement in the Y direction. Typically this elevation is used prior to backbend to aid in creating proper
loop shape.
Z-BEFORE-Y before Bond #2: 50 steps
4=Key in 5=Inch up (0.01042”)
8=Suggest
A=Prev option 0=Inch down G=Next option
Too few motor steps in this setting can cause
the wire to be pulled off of the work if the
operator is also using the backbend feature.
Æ
PRESS KEY G
Å
This particular feature is an excellent aid in creating good loop shape when using a 454647E in the
4600E and 4700E modes. The position of the clamps on the 4500E mode allow greater control of the wire
requiring less finesse when it comes to loop motion. B
ACKBEND occurs immediately after the motor has
counted up the specified number of Z-B
EFORE-Y steps. An excessive amount of BACKBEND can easily peel
the first bond from the work. However, if used properly, BACKBENDING can add not only shape, but also
height to your wire loops. To achieve truly effective B
ACKBENDS, the operator needs to strike a balance
between the number of Z-BEFORE-Y steps versus the number of BACKBEND steps.
BACKBEND before Bond #2: 0 Y step
4=Key in 5=Increase (0.00000”)
8=Suggest
A=Prev option 0=Decrease G=Next option
Æ
PRESS KEY G
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The highest point the tool reaches in the looping procedure. It is important to remember that this
maximum tool height does not equate to loop height. As the tool begins it descent toward the work
surface, this high point of the wire will be pulled down with the tool. Wire loop height is dependant upon
many factors other than just L
OOP ELEVATION (contributing factors: Z-BEFORE-Y, BACKBEND, Y-OFFSET,
LOOP ELEVATION, NUDGE-UP, wire size, wire strength, wire material, bonding tool, clamp position, etc.).
LOOP ELEV before Bond #2: 100 steps
4=Key in 5=Inch up (0.02083”)
8=Suggest
A=Prev option 0=Inch down G=Next option
Æ
PRESS KEY G
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WEST•BOND MODEL 454647E SERIES INSTRUCTION MANUAL
47
PROGRAMMING
Learn to Setup Device
Position the tool above the second bond. This setting is the distance between the first and second bond in
motor steps.
MOVE BOND #2 of 2: 120 from Bond 1
5=Increase (0.02500”)
8=Y restore
A=Prev option 0=Decrease G=Next option
Æ
PRESS KEY G
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A feature available only in the 4500E model mode, the C
LAMP AT LOOP option can help to create a higher,
more pronounced loop shape when the clamps close at LOOP HEIGHT.
4500E
ONLY
Close CLAMP AT LOOP HT above Bond #2:
5=Close
8=Suggest
A=Prev option 0=Open G=Next option
Æ
PRESS KEY G
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Search Before Bond 2 is the point where the tool will pause if run in either half-auto mode or if a key is
held in the full-auto mode. From this vantage point the operator can make any last minute changes to the
bond targeting.
Search before Bond #2: 61 from Loop
4=Key in 5=Inch up (0.01271”)
8=Suggest 9=Erase srch
A=Prev option 0=Inch down G=Next option
Æ
PRESS KEY G
Å
Last chance for changes to spacing between bonds.
MOVE BOND #2 of 2: 120 from Bond 1
FINAL 5=Increase (0.01271”)
ADJUSTMENT 8=Y restore 9=Erase srch
A=Prev option 0=Decrease G=Next option
Æ
PRESS KEY G
Å