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VITRONICS REFLOW SOLDERING SYSTEMS

EM 02502-G 15-Nov-00 (c) PAGE Operator’s Manual

1

OVEN CONTROL SOFTWARE

Ver 7.00.00.00

Pull-Down Menu Diagram is shown facing Page 8

READ THIS FIRST !!!!! _______________________________________________________________2

WHAT IS AN OPERATOR ALLOWED TO DO ?? -------------------------------------------------------------------3

* HOW TO USE THIS MANUAL *-------------------------------------------------------------------------------------------5

OVEN CONTROL PANEL PUSHBUTTON SYMBOLS------------------------------------------------------------------6

DEFINITIONS----------------------------------------------------------------------------------------------------------------------7

OPERATING SCREEN, MENUS, DIALOGUE BOXES, & SYMBOLS __________________________8

PULL-DOWN MENU ( and getting “Help” )----------------------------------------------------------------------------9

OVEN STATUS BAR (At Bottom Of Screen) -------------------------------------------------------------------------9

PASSWORD Login / Logout----------------------------------------------------------------------------------------------- 10

OVEN FUNCTION ACCESS ------------------------------------------------------------------------------------------------ 11

ICONS (Screen Graphics Symbols) ----------------------------------------------------------------------------------- 12

PRINTING------------------------------------------------------------------------------------------------------------------------ 14

PRODUCTS & RECIPES _____________________________________________________________15

PRODUCT AND RECIPE EXPLANATION ------------------------------------------------------------------------------- 15

SELECT AND START A PROCESS (Product Or Recipe) ------------------------------------------------------ 16

OVEN STATUS - ALARMS, WARNINGS, AND SHUTDOWNS ______________________________17

ALARM / EVENT MESSAGES--------------------------------------------------------------------------------------------- 22

OVEN FEATURES AND OPTIONS _____________________________________________________23

RAIL WIDTH ADJUSTMENT ------------------------------------------------------------------------------------------------ 23

DATALOG------------------------------------------------------------------------------------------------------------------------ 25

BOARD DROP ALARM------------------------------------------------------------------------------------------------------- 26

BOARD JAM ALARM--------------------------------------------------------------------------------------------------------- 26

QUICK COOL DOWN --------------------------------------------------------------------------------------------------------- 26

RAIL CHAIN LUBRICATION ------------------------------------------------------------------------------------------------ 27

INDEX ____________________________________________________________________________29

VITRONICS REFLOW SOLDERING SYSTEMS

EM 02502-G 15-Nov-00 (c) PAGE Operator’s Manual

2

THIS MANUAL APPLIES TO

VERSION 07.XX.00.XX

OF THE VITRONICS OVEN CONTROL SOFTWARE

for Windows™

OPERATOR’S MANUAL

READ THIS FIRST !!!!!

The Vitronics Reflow Oven is used in the manufacturing of printed circuit boards (PCBs).

It is an electric high temperature oven capable of temperatures as high as 350° C.

It has several “zones” between the beginning (onload end) to the end (offload end).

Each zone can be set at a different temperature than its neighboring zones.

Usually the last 1, 2, 3, or 4 zones are “Cooling Zones” to help cool the printed circuit

boards after they have been processed. (PCBs coming out of the oven are too hot to

touch with the bare hands !!!)

The ability to select the temperature(s), and select the speed of the conveyor, allows

printed circuit boards to be exposed to varying temperatures as it passes though the oven

on the motorized conveyor.

The overall operation and control of the Reflow Process is a precision procedure requiring

a sophisticated Electrical Control System and Oven Control Program. The Vitronics Oven

Control Program runs on a standard IBM PC computer system which also stores and

displays oven information.

Control and measurement is performed by a controller mounted on the oven electrical

panel. The Vitronics Control Program sends information to the oven mounted controller,

and requests process information back. If communications is interrupted for more than 10

seconds, the oven mounted controller puts the oven into a safe state and the Vitronics

Control Program will display an alarm.

The OPERATOR controls the oven with the computer keyboard and trackball.

Various selections determine the functions to be performed by the Vitronics Oven

Control Program, oven mounted controller, and the oven.

This Manual describes what an OPERATOR needs to know about using the

Vitronics Control Program to successfully operate the Vitronics Reflow Oven.

VITRONICS REFLOW SOLDERING SYSTEMS

EM 02502-G 15-Nov-00 (c) PAGE Operator’s Manual

3

WHAT IS AN OPERATOR ALLOWED TO DO ??

An Operator is allowed to:

1) Start the Oven running existing Product Definitions.

2) Stop Oven.

3) Adjust rail width (where applicable).

4) View message log.

5) View data log.

6) Other Items listed in Table of Contents

THIS MANUAL IS WRITTEN TO INCLUDE THOSE OVEN FUNCTIONS WHICH

ARE ACCESSIBLE TO THE OPERATOR AS THE OVEN IS SHIPPED BY THE

MANUFACTURER

THE “SYSTEM” SUPERVISOR OR OTHERS AT YOUR FACILITY MAY

CHANGE THE PASSWORD REQUIREMENTS AND ACCESSIBILITY TO

SOME FUNCTIONS,

THIS MANUAL DOES NOT COVER ANY CHANGES MADE AFTER

THE OVEN IS MANUFACTURED !!!