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VITRONICS REFLOW SOLDERING SYSTEMS

EM 02502-G 15-Nov-00 (c) PAGE Operator’s Manual

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ALARM / EVENT MESSAGES

Information about changes in oven status, alarms, set points and filing

updates are recorded and displayed (in the order of occurrence) in the Event

& Alarm log displayed at the bottom of the screen. A message will start with

"Alarm:" (or “Warning”) if some value critical to the operation of the oven is

outside of “expected range”, or

"Event:" if some normal operator action has occurred.

Only the last Four system messages are displayed at the Oven Status Bar,

however, at the Pull-Down Menu, (or double-click on the messages)…

selecting Log, View, then Alarm Log will display an Alarm Log Dialogue

Box which has the option of displaying the Alarms and Events Log for the

Month.

The following alarm messages are in order of priority with the most serious listed first.

They are set by the Oven Operating Program & cannot be modified or disabled.

SOME “ALARM MESSAGES” MAY NOT EXIST DEPENDING ON OPTIONS

EMERGENCY STOP............................E-stop switch pushed (or electrical cabinet open)

CONVEYOR STOPPED.......................The conveyor is not moving.

COMMUNICATIONS ALARM..............Communication between the computer and the

controller has failed.

HOOD OPEN........................................The Hood (Main Tunnel) is open .

BOARD DROPPED..............................An expected board did not arrive at the

off load sensor.

OIL LEVEL LOW ..................................The oil level is low in the Lubrication Reservoir

COOLANT FLOW.................................The coolant flow low or stopped. (or tank level low)

COOLANT TEMP.................................The enhanced cool coolant temp is too high.

CONVECTION LOW.............................There is a problem with one or more

convection fans.

GAS PRESSURE LOW........................The gas pressure is below switch setpoint and too

low to maintain the gas atmosphere in the tunnel.

SOME “STATUS MESSAGES” MAY NOT EXIST DEPENDING ON OPTIONS

GAS ON/OFF........................................The gas main gas valve is open/closed.

COOLANT ON/OFF..............................The enhanced cool cell coolant is

allowed to circulate.

CONVECTION ON/OFF.......................The cell motors are ON (or OFF), or at the

speed shown.

EXHAUST ON/OFF ..............................The controlled exhaust valve is open/closed.

UPS BATTERY LOW...........................The UPS Battery is low, and requires

charging or replacement

N2 PURGE............................................The Nitrogen Purge is taking place.

VITRONICS REFLOW SOLDERING SYSTEMS

EM 02502-G 15-Nov-00 (c) PAGE Operator’s Manual

23

OVEN FEATURES AND OPTIONS

SOME OPTIONS IN THIS SECTION DO NOT EXIST ON ALL OVENS !!

See the Drawings & Data Section of the Oven Manuals to determine

which Options exist on your Oven

RAIL WIDTH ADJUSTMENT

The Rail width may be adjusted manually or by the optional automatic rail width

adjust.

When Product is started, the rail width may be adjusted. During the rail width

adjustment, all non-severe alarms and severe warnings are disabled. They are re-

enabled when the rail width adjustment is complete.

Rail width accuracy is important, use a test board to set up for accurate width

adjustment. The boards should rest on the chain pins and slide freely along the

conveyor without binding by rotating or jamming against the conveyor chain.

The dimensions for setting up the rail width should be measured between the walls

of the chain. See illustration below.

RAIL WIDTH

CHAIN CHAIN

EXTENDED PINS

Rail Width Measurement Illustration

VITRONICS REFLOW SOLDERING SYSTEMS

EM 02502-G 15-Nov-00 (c) PAGE Operator’s Manual

24

MANUAL RAIL WIDTH ADJUSTMENT

The manual rail width adjustment must be enabled in the Oven Program to be able

to adjust the Rail Width.

CAUTION

CONFIRM THAT NO BOARDS ARE BEING TRANSPORTED

BY THE CONVEYOR BEFORE CONTINUING.

BOARDS REMAINING ON THE CONVEYOR DURING ADJUSTMENT MAY

BE DAMAGED OR FALL ONTO A HEATER CELL, OR THE RAIL

SYSTEM MAY BE DAMAGED

The conveyor speed will increase to the maximum calibrated value and the rail

width can be adjusted using the switch located on the control panel at Offload end

of the oven. If the oven is fitted with automatic rail width adjustment, but the rail

width has been adjusted manually, the rail width alarm is disabled during manual

adjustment. (An alarm will be displayed if the new manually adjusted width

exceeds the Alarm Setpoints)

AUTOMATIC RAIL WIDTH ADJUSTMENT

NOTE: Ovens with automatic rail width adjust may have the rail width adjusted

manually. Refer to Manual Rail Width Adjustment, above.

Ovens with the auto rail width adjustment option will automatically adjust the rails

to the product width value specified in the PRODUCT description when a

PRODUCT is started unless the Manual Rail Adjust is selected in the Start-up

Wizard Dialogue Box …or…”No Rail Adjust was selected in the PRODUCT

description)

The automatic rail width system must be calibrated before it is used.

Refer to Auto Rail Width Calibration.

Automatic rail width adjustment occurs only when starting a PROCESS.

Refer to Start a Product or Recipe.