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Test Research, Inc. TR7007M SII User Guide – Hardware 21 Y113(OU T) REVER SE CO NVE YOR M OT OR (us ed by TR 7100), 2D LED1 (us ed b y TR 7600/L) Y114(OU T) DRCH POW ER (used by TR 7100/ TR 7100EP) Y115(OU T) DOS P C POW…

Test Research, Inc.
20 TR7007M SII User Guide – Hardware
INLINE: Port1 and Port2 can be used to perform a self-diagnostic check. Connect the
Port1 and Port2 connectors that have the same color and at Figure 55 press [Not busy],
[Board available] or [PASS FAIL] to see if the corresponding input is shown.
Figure 55: I/O Display – INLINE Option
The following table lists the Input/Output signals for the X-Y table
PIN NUMBER
PIN DIFN.
X80(IN)
EMS
X87(IN)
DRCH RESET DONE(used by TR7100)
X8A(IN)
Loader board ready signal for barcode pre-read function
X90(IN)
SENSOR1
X91(IN)
SENSOR2
X92(IN)
SENSOR3
X93(IN)
SENSOR4
X94(IN)
SENSOR5
X95(IN)
SENSOR6
X98(IN)
UNLOADER READY (from load - port2 Black-Green)
X9A(IN)
TEST OK (from pc)
X9B(IN)
PC TEST COMPLETE (from pc)
X9C(IN)
PC ABORT (from pc)
X9D(IN)
CLEAR NOTIFY PC TEST (from pc)
X9E(IN)
2D LED2(from PC, used by the TR7006/L)
X9F(IN)
LASER ON(from PC, used by the TR7006/L)
Y100(OUT)
RED LIGHT
Y101(OUT)
YELLOW LIGHT
Y102(OUT)
GREEN LIGHT
Y103(OUT)
BUZZER
Y104(OUT)
REQUEST BOARD FROM LOADER (to unload – Port1 Black-Green)
Y105(OUT)
TEST OK (to unload - port1 Yellow-White)
Y109(OUT)
BARCODE START
Y110(OUT)
START CONVEYOR MOTOR (used by TR7100)
Y111(OUT)
STOP CONVEYOR MOTOR (used by TR7100)
Y112(OUT)
SLOW CONVEYOR MOTOR (used by TR7100),
2D LED2 (used by TR7600/L)

Test Research, Inc.
TR7007M SII User Guide – Hardware 21
Y113(OUT)
REVERSE CONVEYOR MOTOR (used by TR7100),
2D LED1 (used by TR7600/L)
Y114(OUT)
DRCH POWER (used by TR7100/ TR7100EP)
Y115(OUT)
DOS PC POWER(used by TR7100/ TR7100EP)
Y116(OUT)
BRAKE CONVEYOR WIDTH
Y117(OUT)
NOTIFY PC TEST (used by TR7100EP/TR7600)
Y118(OUT)
NOTIFY PC EMERGENCY STOP
(used by TR7100EP/TR7600)
Y119(OUT)
NOTIFY PC READ BARCODE
(used by TR7100EP/TR7600)
Figure 56: X-Y Table I/O Signals
3.2.5 Board Holder
Press [BOARD LOCK] or [BOARD UNLOCK] to test if the Board Holder is working
normally; press [BACK] to return to Figure 43: DEBUG Display.
Figure 57: Board Holder Display
SUPPORT PIN: Place the candidate board at the loading Sensor and press ENTER. Wait
until the Support Pin is in position then press the [UP/DOWN] button to gradually adjust it
up and down. First it needs to be moved to the lowest position (the lower limit indicator
light will be lit) and then press [RESET]. Now press [UP] to adjust it to the location to
support the candidate board. The setting value will be shown at [-******]. When setting is
complete press [BACK]. If this accessory was not purchased or not in use, please make
sure that you press [OPEN] and then choose [NO] (or it cannot be reset). To the right of
the [UP/DOWN] buttons are their respective upper and lower elevation limit Sensor
indicator lights. If the indicator light is lit, it means the limit has been reached. The smaller
[up] and [down] mean to fine tune the position. Press once means to move 100pps.
Figure 58: Support Pin Setting

Test Research, Inc.
22 TR7007M SII User Guide – Hardware
Figure 59: Confirm to Open the Support Pin Function
3.2.6 Reset
Press [Reset] to return to the standby screen (Figure 37, Figure 38, or Figure 39
).
3.3 HCI Alert Messages and Causes
3.3.1 EMS
User can press [BUZZER OFF] to turn off the buzzer and check the machine. After
troubleshooting, user can press [RESET] to return to the Standby screen. If the
troubleshooting is not finished and user still presses [RESET], the screen will go back to the
EMERGENCY STOP screen again. The possible causes are:
1) The emergency stop button has been pressed.
2) The front door or rear door has been opened. To deactivate this function, set the interlock
switch on the inside of the front door to OFF. Please pay attention to safety
Figure 60: Emergency Stop Display
3.3.2 PC Abort
PC sends the ABORT message, then user has to check if the link between PC and PLC is
normal.
Figure 61: PC Abort Display
3.3.3 Sensor or Conv. Error
The reasons for a Sensor or Conv. Error may be: