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Test Research, Inc. TR7007M SII User Guide – Hardware i Conte nts 1 I NTRODUCTION _______________________________________________ 1 2 HCI & PLC _________________________________________________ 3 3 HCI O PERATING I N…
Test Research, Inc.
TR7007M SII User Guide – Hardware i
Contents
1 INTRODUCTION _______________________________________________ 1
2 HCI & PLC _________________________________________________ 3
3 HCI OPERATING INSTRUCTIONS __________________________________ 4
3.1 Initial Screen .................................................................................................. 4
3.1.1 Mode Set ....................................................................................... 4
3.1.2 I/O SET ......................................................................................... 4
3.1.3 Other Settings Page 1 ................................................................... 5
3.1.4 DISPLAY ......................................................................................14
3.1.5 RESET .........................................................................................14
3.2 Debug Display .............................................................................................. 16
3.2.1 CONV. ..........................................................................................17
3.2.2 CONV. WIDTH .............................................................................17
3.2.3 LIGHT ...........................................................................................17
3.2.4 I/O Display ....................................................................................18
3.2.5 Board Holder ................................................................................21
3.2.6 Reset ............................................................................................22
3.3 HCI Alert Messages and Causes.................................................................. 22
3.3.1 EMS .............................................................................................22
3.3.2 PC Abort .......................................................................................22
3.3.3 Sensor or Conv. Error ...................................................................22
3.3.4 UP-Holder Motor Error ..................................................................23
3.3.5 PC & PLC Communication Error ...................................................24
3.3.6 Set Delay Time Out or Sensor Error .............................................24
3.3.7 Test Fail........................................................................................24
3.3.8 Width Motor Abnormal or Limiter Sensor On ................................25
3.4 HCI & PLC Program Replacement ............................................................... 26
3.5 PLC Program Replacement .......................................................................... 28
3.6 PLC Hardware Overview .............................................................................. 30
3.6.1 CPU (FP2-C1) ..............................................................................30
3.6.2 Four Axis Controller (FP2-PP4) Unit Status Display LEDs ............32
3.6.3 I/O (FP2-XY64D2T & FP2-Y16P) Unit ..........................................32
4 CONVEYOR ________________________________________________ 33
4.1 Architecture and Function ............................................................................ 33
4.2 Sensor Adjustment and Replacement .......................................................... 33
4.3 Linking with Loader and Unloader ................................................................ 33
4.3.1 Loader Connection .......................................................................33
4.3.2 Unloader Connection ....................................................................34
5 SUPPORT PIN _______________________________________________ 37
5.1 Architecture and Function ............................................................................ 37
5.2 Installation .................................................................................................... 37
Test Research, Inc.
ii TR7007M SII User Guide – Hardware
5.3 Configuration Procedure .............................................................................. 37
5.4 Vacuum Support Pin Wiring Diagram ........................................................... 37
6 MODULE BOARDS ___________________________________________ 39
6.1 Architecture & Function ................................................................................ 39
6.1.1 Front Module Board Layout ..........................................................39
6.1.2 Rear Module Board Layout ...........................................................40
6.1.3 Module Board (7100-006-7) ..........................................................41
6.1.4 Power Board Layout .....................................................................42
6.2 System Wiring Diagrams .............................................................................. 42
7 LIGHTING TRIGGER BOARD FUNCTION _____________________________ 43
7.1 Install USB Driver on PC .............................................................................. 43
7.2 Function Test ............................................................................................... 43
7.3 Channel Trigger Variation ............................................................................ 43
7.4 7007-020-2 ................................................................................................... 44
8 AUTOMATIC CONVEYOR WIDTH ADJUSTMENT _______________________ 45
8.1 Architecture and Function ............................................................................ 45
8.2 Wiring Diagram ............................................................................................ 45
8.3 Automatic Conveyor Width Settings ............................................................. 45
9 SERVICE __________________________________________________ 47
9.1 PC/PLC Connection ..................................................................................... 47
9.1.1 Open the PC I/O Testing Display ..................................................47
9.1.2 Open the PLC I/O Testing Display. ...............................................48
9.1.3 Testing Method .............................................................................49
9.1.4 System Configuration: ..................................................................49
9.2 Automatic Conveyor Width ........................................................................... 51
9.2.1 Stepping Motor Driver Problem .....................................................52
9.3 Conveyor Belt............................................................................................... 54
9.3.1 Sensor Problem－Adjustment .......................................................54
9.3.2 Step Motor Problem ......................................................................55
9.3.3 Replacement ................................................................................56
9.4 Holder Motor ................................................................................................ 57
9.4.1 Step Motor Problem ......................................................................57
9.4.2 Replacement ................................................................................58
9.5 INLINE Port .................................................................................................. 59
9.5.1 Front stage ...................................................................................59
9.5.2 Back stage ....................................................................................59
9.6 X-Y TABLE ALARMS ................................................................................... 59
9.6.1 Check the Error Code on Driver ....................................................60
9.6.2 EzLINK .........................................................................................72
9.7 PLC ERROR ................................................................................................ 82