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Test Research, Inc. TR7007M SII User Guide – Hardware 53 2) Replacement Motor Driver : First turn off the pow er then remove the two sets of wi res and two DC +24V power supply cables from the D river. Ther e is a screw …

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Test Research, Inc.
52 TR7007M SII User Guide Hardware
PROBLEM POSSIBLE CAUSE SOLUTION
Motor does not work at
all
1. Motor malfunction
2. Wiring problem
1. Replace motor
2. Check to see if wiring *1 is
malfunctioning or detached.
Current in Motor, but
Does Not Run
1. Mechanical obstruction
2. Incorrect driver setting
1. Remove obstruction
2. Check current and switch
settings.
Motor reaches end
limit but does not stop
1. Incorrect limit sensor position
2. Limit sensor malfunction
1. Check installation position of
sensor
2. Replace sensor
Figure 98: Motor Troubleshooting Matrix
9.2.1 Stepping Motor Driver Problem
1) RUN and STOP adjustment
There are two variable resistors located below the Driver. There is a cross-shaped location
where the variable resistor can be adjusted. Use the adjustment rod to turn the arrow at the
cross location, turn in a clockwise direction to increase.
Figure 99: Back Panel of Stepping Motor
Test Research, Inc.
TR7007M SII User Guide Hardware 53
2) Replacement
Motor Driver: First turn off the power then remove the two sets of wires and two DC +24V
power supply cables from the Driver. There is a screw at the top and bottom of the driver.
Remove the screws to install the new Driver. Once replacement is complete, reconnect the
wiring and power cables. After replacement re-adjust the driver using the proper adjustment
method.
3) Wiring Diagram
For System Wiring Diagrams, please refer to the separate Wiring
Diagram manual.
Test Research, Inc.
54 TR7007M SII User Guide Hardware
9.3 Conveyor Belt
If there is a Sensor or Conveyor problem, perform a test manually (the two hidden buttons
must be pressed simultaneously, the setting procedure is as shown in figures below) and
depending on the results, refer to Figure 98: Motor Troubleshooting Matrix
and
troubleshoot.
Figure 100: Sensor/Conveyor Troubleshooting Process
9.3.1 Sensor Problem
Adjustment
Sensor 1 & 2 & 4: Place the candidate board on the Sensor to be tested, and use the
adjustment rod to adjust the Sensor’s optimal detection range. When there is a candidate
board waiting to be tested over the Sensor, the Sensor’s indicator light will glow red. If
there is no candidate board over the Sensor, the indicator light will turn off.