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Test Research, Inc. TR7007M SII User Guide – Hardware iii Figure s Figure 1: System Front Vi e w & Important Parts ............................................................. 2 Figure 2: Operating & Storage Env…

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Test Research, Inc.
ii TR7007M SII User Guide – Hardware
5.3 Configuration Procedure .............................................................................. 37
5.4 Vacuum Support Pin Wiring Diagram ........................................................... 37
6 MODULE BOARDS ___________________________________________ 39
6.1 Architecture & Function ................................................................................ 39
6.1.1 Front Module Board Layout ..........................................................39
6.1.2 Rear Module Board Layout ...........................................................40
6.1.3 Module Board (7100-006-7) ..........................................................41
6.1.4 Power Board Layout .....................................................................42
6.2 System Wiring Diagrams .............................................................................. 42
7 LIGHTING TRIGGER BOARD FUNCTION _____________________________ 43
7.1 Install USB Driver on PC .............................................................................. 43
7.2 Function Test ............................................................................................... 43
7.3 Channel Trigger Variation ............................................................................ 43
7.4 7007-020-2 ................................................................................................... 44
8 AUTOMATIC CONVEYOR WIDTH ADJUSTMENT _______________________ 45
8.1 Architecture and Function ............................................................................ 45
8.2 Wiring Diagram ............................................................................................ 45
8.3 Automatic Conveyor Width Settings ............................................................. 45
9 SERVICE __________________________________________________ 47
9.1 PC/PLC Connection ..................................................................................... 47
9.1.1 Open the PC I/O Testing Display ..................................................47
9.1.2 Open the PLC I/O Testing Display. ...............................................48
9.1.3 Testing Method .............................................................................49
9.1.4 System Configuration: ..................................................................49
9.2 Automatic Conveyor Width ........................................................................... 51
9.2.1 Stepping Motor Driver Problem .....................................................52
9.3 Conveyor Belt............................................................................................... 54
9.3.1 Sensor Problem－Adjustment .......................................................54
9.3.2 Step Motor Problem ......................................................................55
9.3.3 Replacement ................................................................................56
9.4 Holder Motor ................................................................................................ 57
9.4.1 Step Motor Problem ......................................................................57
9.4.2 Replacement ................................................................................58
9.5 INLINE Port .................................................................................................. 59
9.5.1 Front stage ...................................................................................59
9.5.2 Back stage ....................................................................................59
9.6 X-Y TABLE ALARMS ................................................................................... 59
9.6.1 Check the Error Code on Driver ....................................................60
9.6.2 EzLINK .........................................................................................72
9.7 PLC ERROR ................................................................................................ 82
Test Research, Inc.
TR7007M SII User Guide – Hardware iii
Figures
Figure 1: System Front View & Important Parts ............................................................. 2
Figure 2: Operating & Storage Environment for TR7007 SII Systems ............................ 2
Figure 3: Startup Display ............................................................................................... 4
Figure 4: Mode Settings ................................................................................................ 4
Figure 5: INLINE and STAND-ALONE Mode Settings ................................................... 5
Figure 6: TEST Mode I/O Settings ................................................................................. 5
Figure 7: Other Settings Page 1 .................................................................................... 5
Figure 8: Auto/Manual Conveyor Adjust ........................................................................ 6
Figure 9: Conveyor Width Adjustment ........................................................................... 6
Figure 10: Auto/Manual Conveyor Adjust Hidden Buttons--Enable ................................ 6
Figure 11: Auto/Manual Conveyor Adjust Hidden Buttons--Disable ............................... 7
Figure 12: Auto Conveyor Width .................................................................................... 7
Figure 13: Auto Conveyor Width -- Rules of Two-Stage Function .................................. 8
Figure 14: Remove Board Message .............................................................................. 8
Figure 15: Conveyor Width Abnormal ............................................................................ 8
Figure 16: Indicator Lights ............................................................................................. 9
Figure 17: Set Test Count ............................................................................................. 9
Figure 18: Other Settings Page 2 .................................................................................. 9
Figure 19: Confirm Buzzer ........................................................................................... 10
Figure 20: Choose Simultaneous In & Out................................................................... 10
Figure 21: Other Settings Page 3 ................................................................................ 10
Figure 22: High Speed Setting ..................................................................................... 10
Figure 23: Bypass Speed Setting ................................................................................ 11
Figure 24: Low Speed Setting ..................................................................................... 11
Figure 25: Select Language ........................................................................................ 11
Figure 26: Select Language – Choosing MachineType................................................ 11
Figure 27: Initial Set Type Display ............................................................................... 12
Figure 28: Set Machine Type....................................................................................... 12
Figure 29: Start Test .................................................................................................... 12
Figure 30: Barcode Pre-read Setting ........................................................................... 13
Figure 31: Confirm Auto-Change to Bypass Mode ....................................................... 13
Figure 32: Confirm Unloader Present .......................................................................... 13
Figure 33: Display Mode Parameters 1 ....................................................................... 14
Figure 34: Display Mode Parameters 2 ....................................................................... 14
Figure 35: Confirm Reset Screen ................................................................................ 14
Figure 36: System Resetting Screen ........................................................................... 15
Figure 37: Inline Mode Test Screen ............................................................................. 15
Figure 38: Stand-Alone Mode Test Screen .................................................................. 15
Figure 39: TEST Mode ................................................................................................ 15
Figure 40: System Working Screen ............................................................................. 16
Test Research, Inc.
iv TR7007M SII User Guide – Hardware
Figure 41: Tests Performed ......................................................................................... 16
Figure 42: BYPASS Display ........................................................................................ 16
Figure 43: DEBUG Display .......................................................................................... 17
Figure 44: Forward/Reverse Settings for Conveyor Belt .............................................. 17
Figure 45: Stop Conveyor Belt ..................................................................................... 17
Figure 46: Light Display ............................................................................................... 18
Figure 47: I/O Display .................................................................................................. 18
Figure 48: Input(X) Values X80-X8F ............................................................................ 18
Figure 49: Input(X) Values X90-X9F ............................................................................ 18
Figure 50: Output(Y) Values Y100-Y10F ..................................................................... 19
Figure 51: Output(Y) Values Y110-Y11F ..................................................................... 19
Figure 52: Output(Y) Values Y120-Y12F ..................................................................... 19
Figure 53: PC & PLC I/O ............................................................................................. 19
Figure 54: Stepping ..................................................................................................... 19
Figure 55: I/O Display – INLINE Option ....................................................................... 20
Figure 56: X-Y Table I/O Signals ................................................................................. 21
Figure 57: Board Holder Display .................................................................................. 21
Figure 58: Support Pin Setting ..................................................................................... 21
Figure 59: Confirm to Open the Support Pin Function ................................................. 22
Figure 60: Emergency Stop Display ............................................................................ 22
Figure 61: PC Abort Display ........................................................................................ 22
Figure 62: Sensor 1 Error ............................................................................................ 23
Figure 63: Sensor 2 or 3 Error ..................................................................................... 23
Figure 64: Sensor 4 Error ............................................................................................ 23
Figure 65: Up-Holder Motor Error ................................................................................ 24
Figure 66: PC & PLC Communication Error ................................................................. 24
Figure 67: Speed Reduction Error ............................................................................... 24
Figure 68: Board Test Fail ........................................................................................... 25
Figure 69: Width Motor Abnormal or Limiter Sensor On .............................................. 25
Figure 70: Open GTWIN Program ............................................................................... 26
Figure 71: GTWIN -- Select Read from GT .................................................................. 26
Figure 72: Open HCI Interface Program ...................................................................... 27
Figure 73: Transfer Data Options ................................................................................ 27
Figure 74: FPWIN-GR – Select Upload from PLC ....................................................... 28
Figure 75: FPWIN-GR – Backup Original Files ............................................................ 28
Figure 76: FPWIN-GR – Select Update Program......................................................... 29
Figure 77: FPWIN-GR – Confirm Overwrite ................................................................. 29
Figure 78: PLC’s CPU LEDs & Switches ..................................................................... 30
Figure 79: CPU(FP2-C1) – Status Indicator LEDs ....................................................... 30
Figure 80: CPU(FP2-C1) – Initialize/Test Switch ......................................................... 31
Figure 81: CPU(FP2-C1) – Mode Selector .................................................................. 31
Figure 82: FP2-PP4 – Operation Status Display LEDs ................................................ 32