00195170-01 SA trailing cable - 第21页

Replacing the Trailing Cable Unit (IGU S) on X-Series Machines from B-079 [03021065-xx] onwards Service Manual Exchange of the trailing cable SIPLACE HF and X-Series 21 4 Replacing the T railing Cable Unit (IGUS) on X- S…

Replacing the Trailing Cable Unit on X-Series Machines up to B-078 [03003199-xx]

Installation

20 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

X Reconnect the Y motor cooling tubes to the

connection pieces.

X Install the 3 pressure plates (1) to the gantry

and the head mount (2).

X Fit the head board (3). Make sure you do not

lose the contact disks or spacer bolts.

X Plug in all connections/terminals. Observe the

correct connector assignment.

X Fasten new cable ties at the original points.

X Replace all cover plates.

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079

[03021065-xx] onwards

Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

4 Replacing the Trailing Cable Unit (IGUS) on X-

Series Machines from B-079 [03021065-xx]

onwards

See also:

J 4.2 Preparing the Trailing Cable Unit [J 22]

4.1 Introduction

Parts

 Digital trailing cable unit 1P [03022236S01]

 Digital trailing cable unit 2P U [03022237S01]

 Digital trailing cable unit 2P G [03021065S01]

 Hose nippers for cutting the compressed air hoses

 Hose unlocking device [03047090-xx]

 Pipe/hose cutters [00381443-01]

 Vacuum pump retrofitting instructions, where necessary [00195089-01]:

 Loctite 241 [02101037-01]

The following tools are provided with trailing cable units which have an "S" number:

 Gauge fortrailing cable units for gantries 1+3 of X-series machines [00383029-01]

 Gauge for trailing cable units for gantries 2+4 of X-series machines [00383057-01]

 Edding marker pen, white [00382740-01]

 QS-6 connection assembly [03049770-01]

Depending upon the configuration of the machine,

you will need to remove the relevant modules, co-

vers and cover plates before you can dismantle

the trailing cable.

X Where necessary, remove the cover plates

from the gantry trailing cable. Mark their exact

position to ensure correct replacement later.

X Remove the top central cover from the SIPLA-

CE machine.

X Remove the upright covers on the trailing ca-

ble interface, so that you can reach the trailing

cable.

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079 [03021065-xx] onwards

Preparing the Trailing Cable Unit

22 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

4.2 Preparing the Trailing Cable Unit

Overview of Gauge/Handling the Gauge

The trailing cable is supplied as a complete as-

sembly.

With the help of the gauge, shorten the compres-

sed air hoses to the pneumatic distributor on the

head mount and in the machine. The existing com-

pressed air hoses which are run inside the machi-

ne, need to be cut and then connected with the

cable ties (03049770-01) to the trailing cable unit,

at the correct position.

There are two different gauges available. The gau-

ge used depends on your gantry arrangement.

 Gauge for trailing cable units for gantries 1+3

of X-series machines [00383029-01]

 Gauge for trailing cable units for gantries 2+4

of X-series machines [00383057-01]

Instructions for correct handling of the gauges can

be found on the gauges.

Stop edge for clamp X + Y: Place this side of the

gauge against the clamp of the trailing cable unit.

1. Inside the machine: Place this side of the gau-

ge so that is faces towards the inside of the

machine (Nur bei Y-Schlauch??)

2. Gauge designation

3. Y hose: this has 7 drillings for the marked

points on the Y hoses.

4. X hose: this has 7 drillings for the marked

points on the X hoses.