00195170-01 SA trailing cable - 第23页

Replacing the Trailing Cable Unit (IGU S) on X-Series Machines from B-079 [03021065-xx] onwards Service Manual Exchange of the trailing cable SIPLACE HF and X-Series 23 Shorten the X hoses at the X tailing cable clamp (t…

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079 [03021065-xx] onwards

Preparing the Trailing Cable Unit

22 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

4.2 Preparing the Trailing Cable Unit

Overview of Gauge/Handling the Gauge

The trailing cable is supplied as a complete as-

sembly.

With the help of the gauge, shorten the compres-

sed air hoses to the pneumatic distributor on the

head mount and in the machine. The existing com-

pressed air hoses which are run inside the machi-

ne, need to be cut and then connected with the

cable ties (03049770-01) to the trailing cable unit,

at the correct position.

There are two different gauges available. The gau-

ge used depends on your gantry arrangement.

 Gauge for trailing cable units for gantries 1+3

of X-series machines [00383029-01]

 Gauge for trailing cable units for gantries 2+4

of X-series machines [00383057-01]

Instructions for correct handling of the gauges can

be found on the gauges.

Stop edge for clamp X + Y: Place this side of the

gauge against the clamp of the trailing cable unit.

1. Inside the machine: Place this side of the gau-

ge so that is faces towards the inside of the

machine (Nur bei Y-Schlauch??)

2. Gauge designation

3. Y hose: this has 7 drillings for the marked

points on the Y hoses.

4. X hose: this has 7 drillings for the marked

points on the X hoses.

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079

[03021065-xx] onwards

Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

Shorten the X hoses at the X tailing cable

clamp (to the pneumatic distributor at the

head mount)

1. Gauge for shortening the hoses

2. X trailing cable clamp

3. Stop edge (gauge at clamp)

4. Hose markings

X The gauges (1) are labeled for the appropriate

gantries (gantries 1+3 or 2+4). Select the cor-

rect gauge.

X Place the edge (3) of the gauge (see the An-

schlagkante Klemmung X+Y marking on the

gauge) against the edge of the X trailing cable

clamping plate (2).

X Mark the compressed air hoses through the

drillings (4) in the gauge. See the X-Schlauch

marking on the gauge.

ATTENTION:

Mark the correct position!

X See the X-Schlauch marking on the

gauge.

X See the Innenseite Maschine

marking on the gauge.

X The compressed air hoses need to

be cut through at the markings la-

beled as „X-Schlauch“, to ensure

that they are the correct length. If

the hoses are cut too short, the

entire trailing cable will need to be

discarded.

X Use the hose nippers to cut the compressed

air hoses at the points marked. The hoses can

now be inserted into the pneumatic distributor

with the optimum curvature.

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079 [03021065-xx] onwards

Overview

24 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

4.3 Overview

Shortening the Y hoses to the pneumatic

distributor in the machine base

1. Gauge for shortening the hoses

2. Clamp stop edge on the machine base

3. Hose markings

X The gauges (1) are labeled for the appropriate

gantries (gantries 1+3 or 2+4). Select the cor-

rect gauge.

X Place the edge (2) of the gauge (see the An-

schlagkante Klemmung X+Y marking on the

gauge) against the edge of the Y-axis clamp.

X Mark the compressed air hoses through the

drillings (3) in the gauge.

ATTENTION:

Mark the correct position!

X See the Y-Schlauch marking on

the gauge.

X The compressed air hoses need to

be cut through at the markings la-

beled as „Y-Schlauch“, to ensure

that they are the correct length. If

the hoses are cut too short, the

entire trailing cable will need to be

discarded.

X Use the hose nippers to cut the compressed

air hoses at the points marked. The hoses can

now be connected to the separated compres-

sed air hoses in the machine base, with the op-

timum length.

1. Head board

2. Trailing cable console

3. Power track chain

4. Trailing cable interface

5. Compressed air hoses to the pneumatic distri-

butor (in the machine base)

6. Gantry distributor

7. Gantry interface

8. Hotlink card

9. Connection piece for cooling tubes to Y-axis

motor