00195170-01 SA trailing cable - 第7页

Replacing the Trailing Cable Unit [03039709-xx] Service Manual Exchange of the trailing cable SIPLACE HF and X-Series 7 2 Replacing the T railing Cable Unit [03039709-xx] Parts  Analog trailing cable unit 1P [03039706-0…

Introduction

Handling the Hose Unlocking Device [03047090-xx]

6 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

– 03002306-03 digital trailing cable unit 2P U

 Trailing cable unit for X-series machines with two gantries at even locations (2 and 4)

– 03003199-03 digital trailing cable unit 2P G

IGUS trailing cable unit for X-series machines from series number B-079 onwards

There are three different trailing cable units available for SIPLACE X-series machines. The version used

depends on the gantry arrangement in your machine.

 Trailing cable unit for X-series machines with one gantry

– 03022236-01 digital trailing cable unit 1P

 Trailing cable unit for X-series machines with two gantries at uneven locations (1 and 3)

– 03022237-01 digital trailing cable unit 2P U

 Trailing cable unit for X-series machines with two gantries at even locations (2 and 4)

– 03021065-01 digital trailing cable unit 2P G

1.3 Handling the Hose Unlocking Device [03047090-xx]

NOTE: No backwards compatibility

These versions of the trailing cable unit can not be used for SIPLACE X-series

machines up to machine number A-078.

Since access to the pneumatic distributor at the

gantry is difficult, we recommend that you use the

unlocking device.

The hose unlocking device [03047090-xx] helps

you to open the unlocking ring (shown in blue he-

re) for the pneumatic connection and remove both

the hoses and the dummy plugs (additional tool

included in set).

X Open the unlocking ring with the pipe-shaped

part of the tool (1) .

X Pull the hose out of the pneumatic connection.

The diagram shows the removal of a dummy

plug (2) and not of a hose.

Replacing the Trailing Cable Unit [03039709-xx]

Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

2 Replacing the Trailing Cable Unit [03039709-xx]

Parts

 Analog trailing cable unit 1P [03039706-01]

 Analog trailing cable unit 2P U [03038708-01]

 Analog trailing cable unit 2P G [03039709-01]

 Hose nippers for cutting the compressed air hoses

 Pipe/hose cutters [00381443-01]

 Hose unlocking device [03047090-xx]

 Loctite 241 [02101037-01]

Preparation

The trailing cable unit is supplied as a complete assembly. Depending upon the configuration of the ma-

chine, you will need to remove the relevant modules, covers and cover plates before you can dismantle

the trailing cable.

See also:

J 2.4 Conversion on SIPLACE HF Machines up to A 219 [J 13]

X Where necessary, remove the cover plates

from the gantry trailing cable. Mark their exact

position to ensure correct replacement later.

X Remove the top central cover from the SIPLA-

CE machine.

X Remove the upright EMC plates so that you

can reach the trailing cable.

Replacing the Trailing Cable Unit [03039709-xx]

Overview

8 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

2.1 Overview

2.2 Disassembly

X The flat ribbon cables are run from the head

board (1), via the trailing cable console(2) and

the power track chain (3) to the gantry inter-

face (7) and trailing cable interface (4).

X The compressed air hoses are run from the

pneumatic distributor (6), via the trailing cable

console (2) and the power track chain(3) to the

gantry distributor (5) .

X Disconnect the flat ribbon cable at the trailing

cable interface (1). Take care not to lose the

brackets for the plug-and-socket connections.

They could fall out and be lost.

X Remove cable ties where necessary.

X Remove the cover on the gantry distributor (5).

X Loosen the screws fastening the gantry distri-

butor (5).

X Disconnect the hoses from the pneumatic dis-

tributor (2).

WARNING: Risk of injury to the

hands

X Use the hose unlocking device to

remove the hose [03047090-xx].

ATTENTION:

Observe the order in which the con-

nections are arranged. You will need

this sequence later, for reassembly

purposes.