00198654-01_UM_Nozzle_Cleaning_Station_EN - 第21页
2 Operational safety 2.8 Locking and attaching the warning labels User Manual SIPLACE Nozzle Cleaning Station 09/2019 21 2.8.3 Testing Service personnel may test the circuits by activating them briefly without canceling …
2 Operational safety
2.8 Locking and attaching the warning labels
20 User Manual SIPLACE Nozzle Cleaning Station 09/2019
2.8 Locking and attaching the warning labels
2.8.1 Purpose and scope
Before performing any preventive maintenance work or service work to the nozzle cleaning station,
a procedure of locking and tagging must be followed. The following procedure, when followed cor-
rectly, eliminates the possibility of an employee being injured by electrical shock in connection with
unexpected movement.
NOTICE
Minimum requirements
These procedures represent the minimum lock/tag out requirements for the preventive
maintenance or service work on the nozzle cleaning station. Any additional safeguards
needed to complete work safely can be specified by facilities supervision, the safety officer,
the safety committee and the health department.
2.8.2 Description
Whenever it becomes necessary to isolate, control and release energy for the nozzle cleaning sta-
tion, the following procedure is to be followed.
► Notify affected employees.
► Isolate the nozzle cleaning station from all its energy sources:
– Shut off the compressed air supply.
– Shut off the main power supply.
► Lock out the machine.
– Attach a lock whenever possible (e.g. to the main switch).
► Alternatively: tag out procedure
If the nozzle cleaning station can be locked out, it must be. However, there are situations
where energy isolating devices cannot accommodate locks. In these cases, the energy isolat-
ing devices must be tagged to warn employees that the nozzle cleaning station is de-ener-
gized for servicing. The tag must be securely fastened, it must be placed in a position visible
to all and it may only be removed by the person who attached it.
► Release stored energy
Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must
be released by appropriate means.
– After switching off the nozzle cleaning station, wait the specified discharge or pressure un-
loading time before the nozzle cleaning station can be operated again without risk.
► Verify the lock out.
Testing the lock out for the nozzle cleaning station can be done simply by pressing the start
button.
► The following steps must be taken to restore the nozzle cleaning station to operation:
– Check the area. Authorized employees should remove all their tools and reinstall all
guards.
– Notify all affected employees.
– Before removing even one lock or tag, inform all workers in the area that the nozzle clean-
ing station is going to be restarted.
– Remove locks/tags
– Each authorized employee must remove his or her own lock. Each authorized employee
will have his or her own lock.
– Turn the nozzle cleaning station on. Authorized workers should observe the equipment in
operation to insure repairs were done correctly.
2 Operational safety
2.8 Locking and attaching the warning labels
User Manual SIPLACE Nozzle Cleaning Station 09/2019 21
2.8.3 Testing
Service personnel may test the circuits by activating them briefly without canceling the locking
method. This may be done only when no other work is being performed by any other person on the
equipment being tested. It is extremely important that all remote start switches be tagged with the
Do Not Operate tag to prevent inadvertent operation of the equipment during these periods.
2.8.4 Responsibility and obligations
●
It shall be the responsibility of the maintenance and service personnel to make sure this pro-
cedure is adhered to.
●
It shall be the responsibility of the maintenance and service personnel’s immediate supervisor
to instruct his personnel on this procedure.
●
It shall be the responsibility of the safety officer to manage the procedure for lockout and tag-
ging the nozzle cleaning station.
2.8.5 Training
●
The safety regulations require training for every individual. Of course, not every employee is
exposed to the same degree of danger or is involved with LO/TO as others are. So extensive
training is not necessary for everyone.
●
To determine how much training to provide for each worker, the employees are divided into
three groups. Each group has its own level of training:
– Authorized employees
These workers actually install the locks and tags and do the preventive maintenance or
service work. So they must know the most about controlled energy. First, they must be
able to recognize all energy sources and measure the amount of energy. Authorized em-
ployees must look for energy sources out of the realm of the obvious. These energy
sources include electrical, mechanical, hydraulic, pneumatic, chemical, thermal and gravit-
ational. Once these workers can recognize all energy sources they must be taught how to
isolate, control, and release the energy without any risk.
– Affected employees
These are workers who operate the nozzle cleaning stations or equipment that may be
deenergized. Other employees who may be affected include those who work in an area
that contain equipment that may be locked/tagged out. These employees have to be in-
structed about the nature of the energy control program. They must know why lock/tag out
is important, what tags and locks look like and why they must not remove tags or locks.
– All others
As the name implies, any employee who is not affected or authorized fits into this category.
There employees include office personal, managers, and upper management. Although
they do not have a direct relationship to the machinery being locked or tagged, they have
to receive some training.
2 Operational safety
2.9 ESD guidelines
22 User Manual SIPLACE Nozzle Cleaning Station 09/2019
2.9 ESD guidelines
2.9.1 What does ESD mean?
Fig.7: ESD label
Almost all of the modules in use today are equipped with highly integ-
rated Metal-Oxide-Semiconductor (MOS) blocks and components.
The manufacturing techniques used mean that these electronic com-
ponents are extremely sensitive to overvoltage and thus to electro-
static discharge.
The abbreviation for such modules is "ESD" (Electrostatic Sensitive
Device). "ESD" is used internationally. The following symbol on cab-
inet rating plates, racks or packaging indicates that components
which are sensitive to electrostatic discharge have been used and
thus that the modules concerned are also touch-sensitive.
ESDs can be destroyed by voltages and power levels that are far below the level that can be per-
ceived by humans. Such voltages occur if a person touches a component or module without
earthing themselves. Components that are exposed to such overvoltages do not generally appear
to be defective immediately - incorrect behavior starts after the component or module has been in
operation for some time.
2.9.2 Important measures to protect against static charging
► Most plastics can easily become charged and must therefore be kept away from at-risk com-
ponents.
► Always ensure that people, the workplace and packaging are safely earthed when handling
electrostatic sensitive components.
2.9.3 Handling ESD modules
As a general rule: Only touch electronic modules if you must carry out work on the modules. In that
case, make sure that you do not touch the pins or printed conductors when you pick up flat mod-
ules.
Only touch components if you are earthed by one of the following measures:
●
You are wearing an ESD wristband.
●
You are wearing ESD shoes.
●
You are wearing ESD shoe earthing strips on an ESD floor.
Immediately before you touch an electronic module, discharge your own body by touching a con-
ductive and earthed object (such as unpainted parts of a switch cabinet, a water pipe, etc.).
Do not allow modules with chargeable and highly insulating materials to touch one another, e.g.
plastic films, insulating table surfaces or items of clothing made from synthetic fibers.
Always place the modules on a conductive surface (table with an ESD coating, conductive ESD
foam, ESD bag or container).
Do not move the assemblies near to data view devices, monitors or television units. Keep a min-
imum distance of 10 cm to monitors.
2.9.4 Measurements and modifications to ESD modules
Only perform measurements on modules if one of the following conditions is fulfilled:
●
You are using an earthed measuring device (e.g. via PE conductors)
●
You are using a potential-free measuring device and discharge the measuring head before
the measurement (e.g.by touching an unpainted metal part of the controller casing).
► Always use an earthed soldering iron if you carry out any soldering work.