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4 User Manual SIPLACE Nozzle Cleaning Station 09/2019 Inhaltsverzeichnis 3.2 Ambient conditions .. 27 3.2.1 Ambient conditions for packaging, transportation and storage .. 27 3.2.2 Environmental conditions for operat…
3User Manual SIPLACE Nozzle Cleaning Station 09/2019
Inhaltsverzeichnis
Inhaltsverzeichnis
1 Introduction.. 7
1.1 Important notes on the user manual.. 7
1.1.1 Contents and filing of the user manual.. 7
1.1.2 Release history.. 7
1.1.3 Further information about and contents of the documentation package.. 7
1.1.3.1 How to get informed.. 7
1.1.3.2 SIPLACE on the World Wide Web (WWW).. 8
1.2 Abbreviations.. 8
1.3 Overview Nozzle Cleaning Station.. 9
2 Operational safety.. 11
2.1 Safety instructions.. 11
2.1.1 Conventions for the use of safety instructions and symbols.. 11
2.1.2 Qualified personnel.. 11
2.1.3 Important notes on operational safety.. 12
2.1.3.1 General.. 12
2.1.3.2 Safety of operators and other persons.. 13
2.1.3.3 Safety of plant and equipment.. 13
2.2 Warning labels.. 14
2.2.1 Meaning and description of warning labels.. 14
2.3 Safety instructions for operation.. 15
2.3.1 Safety instructions for closing the protective covers.. 15
2.4 Safety features.. 15
2.4.1 Protective cover.. 15
2.4.2 Switches and buttons.. 16
2.4.2.1 Switches and buttons - description of functions.. 16
2.5 Residual risks.. 18
2.6 Disabling the compressed air supply and discharging the pressure.. 19
2.7 Safety instructions on hazardous materials.. 19
2.8 Locking and attaching the warning labels.. 20
2.8.1 Purpose and scope.. 20
2.8.2 Description.. 20
2.8.3 Testing.. 21
2.8.4 Responsibility and obligations.. 21
2.8.5 Training.. 21
2.9 ESD guidelines.. 22
2.9.1 What does ESD mean?.. 22
2.9.2 Important measures to protect against static charging.. 22
2.9.3 Handling ESD modules.. 22
2.9.4 Measurements and modifications to ESD modules.. 22
2.9.5 Dispatching ESD modules.. 23
3 Technical data and assemblies.. 25
3.1 Performance data.. 25
3.1.1 Cleaning with C&P20 P nozzle magazines.. 25
3.1.2 Cleaning with C&P20A nozzle magazines.. 26
3.1.3 Cleaning with CPP nozzle magazines.. 26
4 User Manual SIPLACE Nozzle Cleaning Station 09/2019
Inhaltsverzeichnis
3.2 Ambient conditions.. 27
3.2.1 Ambient conditions for packaging, transportation and storage.. 27
3.2.2 Environmental conditions for operation.. 27
3.2.3 Compressed air supply and compressed air specification.. 27
3.2.4 Electrical ratings and energy consumption.. 27
3.3 Dimensions and weight.. 28
3.3.1 Technical data - dimensions and weight.. 28
3.3.1.1 Overview of dimensions.. 28
3.3.1.2 Machine operating site requirements and comments.. 28
3.4 Overview of the nozzle cleaning station.. 29
3.4.1 Nozzle cleaning station base unit.. 29
3.4.2 Tip cleaning module.. 31
3.4.3 Shaft cleaning module.. 32
4 Setting up and commissioning.. 33
4.1 Safety instruction for transportation.. 33
4.2 Configuration when delivered.. 36
4.2.1 Services.. 36
4.2.2 Shipping packaging.. 36
4.2.3 Checking a delivery.. 36
4.2.4 Shipping braces.. 36
4.2.5 Transporting the placement machine in the shipping crate or on the pallet.. 37
4.2.5.1 Shipping packaging dimensions.. 37
4.2.5.2 Weight of machine when ready for dispatch.. 37
4.2.5.3 Transportation equipment for transporting the placement machine in the packaging.. 37
4.3 Infrastructure at the installation location.. 38
4.3.1 Ground levelness.. 38
4.3.2 Machine weight and floor surface load.. 38
4.3.3 Compressed air supply.. 38
4.3.3.1 Checking the compressed air supply.. 38
4.4 Main power supply.. 39
4.4.1 Checking the main power supply.. 39
4.5 Setting up the nozzle cleaning station.. 40
4.5.1 Fitting the cleaning modules.. 42
4.5.1.1 Fitting the shaft cleaning module.. 42
4.5.1.2 Fitting the tip cleaning module.. 45
5 Tasks at the nozzle cleaning station.. 47
5.1 Filling and draining the Container.. 47
5.1.1 Container for demineralized water.. 47
5.1.2 Tip and shaft cleaning container.. 49
6 Operating the machine.. 51
6.1 Starting the processing cycle.. 52
6.2 Finishing work with the machine.. 52
7 The HMI operating panel.. 53
7.1 The Main screen.. 53
7.2 Menu screen.. 54
7.3 Status screens.. 54
7.3.1 Automatic mode conditions screen.. 55
5User Manual SIPLACE Nozzle Cleaning Station 09/2019
Inhaltsverzeichnis
7.3.2 Homing mode conditions screen.. 55
7.3.3 PLC input/output status screen.. 56
7.4 Manual control screens.. 56
7.4.1 Example of a tip cleaning screen.. 57
7.4.2 Example of a shaft cleaning screen.. 57
7.4.3 Heater controls.. 58
7.5 Parameter setting screens.. 58
7.5.1 Tanks temperatures screen.. 59
7.5.2 Process times screen.. 59
7.6 Program selection.. 60
8 Maintenance.. 61
8.1 Maintenance types and scope.. 61
8.1.1 Daily maintenance.. 61
8.1.2 Periodic maintenance.. 61
8.1.3 Periodic visual inspection.. 62
8.2 Changing a tip cleaning module.. 63
8.2.1 Checking and adjustment the bath overflow level.. 64
8.3 Changing a shaft cleaning module.. 67
8.3.1 Checking the piston gaskets.. 68
8.4 Cleaning the machine.. 69
8.5 Replacement of the fluid filter cartridge.. 69