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Flux Dis penser (Optional) on S IPLACE 80F 4 Retrofit ting Ins tructi ons Edition 08/ 98 Page 6 from 14 3 Installing the Optional Flux Dispenser 3.1 Preparations • Turn the machine off at the main switch and pull out the…

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Retrofitting Instructions Flux Dispenser (Optional) on SIPLACE 80F
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Edition 08/98
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2 Safety Instructions
DANGER O O O
The machines in the SIPLACE family are powered by 3 x 400 V +/- 10%, 50/60 Hz line voltage.
Portions of the system are therefore conducting dangerous electricity. This voltage is applied to specific
modules inside the machine even while the master switch is turned off!
Unprofessional handling of the machines or contact with portions there of conducting electricity may result in
death, serious injury or considerable material damage.
At all times, observe applicable accident prevention regulations and VDE codes / regulations of the society of
electrical engineers and the special safety regulations in your country. More stringent safety regulations to
DIN EN 60204 or the corresponding instructions in your country must be adhered to during all work in the
machine.
Only Siemens service engineers are permitted to carry out these retrofit jobs.
Before starting the retrofitting, turn off the master switch and pull out the mains plug. Secure the machine to
prevent it from being restarted by unauthorized personnel.
2.1 Definitions
DANGER O O O
in terms of these operating instructions means that death, severe bodily injury or considerable material
damage will occur if the instructions about danger are not followed.
WARNING O O
in terms of these operating instructions means that death, severe bodily injury or considerable material
damage may occur if the warnings are not heeded.
CAUTION O
in terms of these operating instructions mean that minor bodily injury or material may occur if the cautions are
not heeded.
NOTE
in terms of these operating instructions is a statement of important information about the product or the
pertinent portion of the operating instructions to which particular attention is being drawn.
Flux Dispenser (Optional) on SIPLACE 80F
4
Retrofitting Instructions
Edition 08/98
Page
6
from 14
3 Installing the Optional Flux Dispenser
3.1 Preparations
• Turn the machine off at the main switch and pull out the power supply plug.
• Remove set-up from the right-hand component table
• If installed, remove the(optional) wafflepack changer from the machine.
3.2 Exchanging the Camera Holder
• Dismantle the IC placement head from the machine. To do so, disconnect the electrical and pneumatic
connections and unscrew the fastening screws.
• Dismantle the scanning head for the X-axis.
• Loosen the clamping screw for the X-axis end-position proximity switch and remove the proximity switch.
• Loosen the adjusting screw for the friction block.
• Remove the camera for the bottom portal.
• Remove the camera holder.
• Remove the friction block holder from the camera holder you just removed and mount it on the new
camera holder
• Install the new camera holder.
• Re-install the camera for the bottom portal.
• Carefully screw in the adjusting screw with two fingers until the friction block has been moved gently
against the X-axis linear guide (locate spring pressure point).
• Turn the adjusting screw clockwise 4 revolutions. The friction block will then be pressed against the X-
axis linear guide with a defined pressure.
• Re-install the end-position proximity switch. Check the distance (0.5 mm) from the proximity switch to the
switching plate.
• Re-install the scanning head for the X-axis. Check the distance (0.4 mm) from the scanning head to the
X-axis scale.
• Shorten the plastic hose for the compressed air supply for the Z-axis clamp 100 mm.
• Slip the “Y” tube coupler onto the shortened end of the supply hose. Pay attention to the direction of flow.
• Connect the 100 mm section to one branch of the “Y” tube connector and the 0.5 m plastic hose to the
other tube connector.
• Re-install the IC head and restore the electrical connections.
• Connect the short branch of the plastic hose to the solenoid valve of the Z-axis clamp.
• Restore the compressed air connection to the vacuum generator.
Retrofitting Instructions Flux Dispenser (Optional) on SIPLACE 80F
4
Edition 08/98
7
from
14
3.3 Installing the Flux Dispenser Head
3.3.1 Installing the Flux Dispenser Head
• Fasten the dispenser head to the camera holder with 4 M5 x 12 socket head cap screws.
• Exchange component illumination board Y0021 for component illumination board, flux, Y1033.
• Remove the cover plate under the pump housing.
• Connect X1 of the conversion board, flux, to X8 of the component illumination board, flux. Use the cable
“Flux monitoring, 00323903-01.
• Connect X95 of the flux pump to X7 of component illumination board, flux. Use the cable “Control, flux
pump”, 00323902-01.
• Re-install the cover plate.
• Remove the U-shaped machine casing for conversion PC board C0003.
• Plug the cable “V24 Flux” onto unused board slot X26, and run the other end through the machine base
to the control unit.
• Slip the cable onto connector X4 of the communication module.
• Re-install the U-shaped casing for the conversion PC board.