00193893-04 - 第59页
SIPLACE HF Series Head Reconfiguration Kits 2 Retrofit in structions - SIPLACE HF seri es head reconfiguration kits 05/2006 Edition 59 2.3 Part s required 2.3.1 T ools and consumables required – Set of hexagon socket spa…

2 Retrofit instructions - SIPLACE HF series head reconfiguration kits SIPLACE HF Series Head Reconfiguration Kits
05/2006 Edition
58
2.2 Safety instructions
WARNING
The safety instructions from the “Operational safety” chapter of the user manual and servicing in-
structions take precedence over these instructions. 2
The SIPLACE placement machines are supplied with main power voltage.
Consequently parts of these systems carry dangerous voltages! This voltage is present at certain
modules inside the machine base, even when the machine is switched off at the main power
switch.
Incorrect handling of the placement machine or touching live parts of the machine can result in
death or severe injury, and considerable damage to equipment.
BEFORE starting any work, shut down the operating system correctly, then switch the machine
OFF at the main power switch and disconnect from the main power supply. In addition, the com-
pressed air supply must be switched off at the compressed air unit's main valve in the machine
base and vented by actuating the needle valve on the compressed air unit.
There is DANGER for heart pacemaker wearers in the vicinity of the linear motors, as described
in detail in the "Special safety instructions for working in the vicinity of strong magnetic fields"
section of the user manual and service manual.
Always follow the accident prevention regulations, DIN or other standards and special safety
rules applicable in your country.
Pay attention to the information concerning residual voltages in the Operational Safety chapter.
Follow the ESD regulations as described in the operational safety section of the operating
instructions.
During the retrofit, always secure the machine to prevent access by other people and to prevent
it being switched on again. The procedure is described in the “Locking the machine…” section of
the user manual.
Working with the SITEST program further increases the risk of accident.
The SITEST program must only be used by authorized and trained personnel.
2
2.2.1 Explanation of the symbols
2
2
2
Please note 2
2
2
2
Caution 2
SIPLACE HF Series Head Reconfiguration Kits 2 Retrofit instructions - SIPLACE HF series head reconfiguration kits
05/2006 Edition
59
2.3 Parts required
2.3.1 Tools and consumables required
– Set of hexagon socket spanners
– Set of screwdrivers / Phillips screwdrivers
– Cable ties
– Machine spirit level
– Mapping test plate HF 508x450 (item no.: 00373952-01)
2.3.2 Retrofit kits
2.3.2.1 TwinHead reconfiguration kit, HF (item no.: 00119621-01)
Qty Designation Item no.:
- 1 Twin Pick+Place head 03001841-02
- 1 TwinHead HF upgrade kit (see 2.3.2.4) 03004927-01
- 1 Head support plate / TwinHead seal 03011719-01
- 1 Pack for placement head 6 / 12 00066176-01
- 1 Retrofit instructions for head reconfiguration kits HF 00193893-xx
2.3.2.2 C&P 12 placement head reconfiguration kit, HF (item no.: 00119665-01)
Qty Designation Part no.:
- 1 Revolver head DLM2-12 complete 00367281-02
- 1 DLM2 upgrade kit, HF (see 2.3.2.5) 03004349-01
- 1 Sealing for head support plate / DLM 03011718-01
- 1 Pack for TwinHead 03009178-01
- 1 Retrofit instructions for head reconfiguration kits HF 00193893-xx
2.3.2.3 C&P 6 placement head reconfiguration kit, HF (Item no.: 00119666-01)
Qty Designation Part no.:
- 1 Revolver head DLM2-6 complete 00367020-02
- 1 DLM2 upgrade kit, HF (see 2.3.2.5) 03004349-01
- 1 Sealing for head support plate / DLM 03011718-01
- 1 Pack for TwinHead 03009178-01
- 1 Retrofit instructions for head reconfiguration kits HF 00193893-xx
2
2
2 Retrofit instructions - SIPLACE HF series head reconfiguration kits SIPLACE HF Series Head Reconfiguration Kits
05/2006 Edition
60
2.3.2.4 Bill of materials for Twinhead HF upgrade kit (item no.: 03004927-02)
Qty Designation Part no.:
- 1 P+P head adapter 03000902-xx
- 1 Axis control for Twin head axes 03004100-xx
- 1 Ribbon cable set, TWIN 03004332-xx
- 1 Reject bin, IC head 03003049-xx
- 2 DIN912-M6 x 12-A2-70 03045087-xx
- 2 DIN 125-A 6.4-140HV-A2 00315188-xx
- 6 DIN912-M3 x 6-A2 00201463-xx
- 1 Cable support f. P+P / C+P20 head adapter, complete03005195-xx
- 1 Nozzle changer, complete / P+P 03003138-xx
- 1 Component camera, stationary, P+P (TYPE 22) 50x4003002063-xx
- 4 DIN912-M5 x 16-8.8 00845044-xx
- 2 DIN 913 - M 6 x 50-ST 03005958-xx
- 3 DIN 913 - M 4 x 6-ST 00309422-xx
- 1 TwinHead fixing set for HF 03011722-xx
- 1 TwinHead hoses for HF series/X series 03006778-xx
- 1 Vision Control Unit 1, complete 03004635-xx
- 1 HF cable: Vision Flash 03006597-xx
- 1 Partition plate for fiducial, complete, L600 03022077-xx
- 1 Axis, KSP-A363, Smart Drive 00353594-xx
- 2 TQM 167 SIPLACE embedded module 03003536-xx
2.3.2.5 Bill of materials for DLM2 HF upgrade kit (item no.: 03004349-02)
Qty Designation Part no.:
- 1 Head board set/DLM2, complete, 16 bit 03037632-xx
- 1 Axis control for DLM2 head axes 03003391-xx
- 7 DIN912-M3 x 6-A2 00201463-xx
- 1 DIN 985 - M3 - A2-70 00328897-xx
- 2 SN70093 -3-FSt-mechZn-f 00343054-xx
- 1 Spacer bolt, type B i/a-M3x7-ST 00324407-xx
- 1 Spacer bolt, type B i/a-M3x9-ST chrome 00317898-xx
- 1 Ribbon cable set, DLM 03004333-xx
- 1 Ribbon cable, DLM - CO 03004334-xx
- 1 Cable support f. DLM2 head adapter, complete 03005194-xx
- 6 DIN 913 - M 4 x 6-ST 00309422-xx
- 1 DLM2 fixing set for HF 03011721-xx
- 1 DLM2 hoses for HF series/X series 03006775-xx
- 1 Container 03003719-xx
- 1 Axis, KSP-A363 Smart Drive (2 x VC03) 03037822-xx
- 1 Processor board, 80C515C HF 03013014-xx