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System components and co nfigurations System configuration SIPLACE Pro 18 Installation Manual SIPLACE Setup Center V3.0 5.2 System configuration There are several different re commended installa tion scenari os for SIPL …

System components and configurations

Setup Center System components

Installation Manual SIPLACE Setup Center V3.0

5 System components and configurations

5.1 System components

5.1.1 Setup Center

A complete installation of SIPLACE Setup Center requires:

 SIPLACE Pro Interface and SIPLACE Pro Desk

SIPLACE Setup Center consists of the following components:

 SIPLACE Setup Center GUI

 SIPLACE Setup Center Database

5.1.2 Scanner system

Dragon / PowerScan Scanner

The Setup Center supports the radio-controlled scanner system "Dragon M101" or "PowerScan M8300-

D (Dragon M131)" by Datalogic. This scanner has a four-line display and supports 1D barcodes only.

Communication between the scanner and the Setup Center requires the cradle "OM-Dragon" or "BC-

8030". This is connected to the Setup Center PC via the serial port. Each Setup Center GUI supports

one cradle. Up to 32 scanners can be linked to one cradle. Setup Center supports simultaneous

operation with multiple scanners.

Motorola / Symbol MC70

The Setup Center supports the 2D barcode scanning with the "Motorola / Symbol MC70" scanner,

equipped with 2D scan engine, usable with 2,4 GHz and 5 GHz WLAN.

2D barcodes contains more information than 1D barcodes. The support for 2D barcode scanners

enables the operator to scan more packaging information at same time.

5.1.3 Forced Setup Verification

The software CD "SIPLACE Setup Center" activates the forced setup verification and the component

level indicator at the SIPLACE placement machine.

The forced setup verification monitors the verification status of individual tracks. Non-verified tracks are

disabled by setup center.

The component level indicator identifies the component fill level for each track, and updates the fill level

for each track at the end of each PCB. Further, it manages threshold values for each track and stops the

pick up process, if a threshold is reached.

5.1.4 Docking Station

The docking station is the link between the X-Series changeover table and the X-Series feeder and forms

the communication point between Setup Center PC and feeders/changeover tables. Docking stations

supply the feeders with compressed air and energy. Data transfer is via a CAN bus cable.

NOTE:

A docking station is required additionally for the pre-setup of X-tables.

System components and configurations

System configuration SIPLACE Pro

18 Installation Manual SIPLACE Setup Center V3.0

5.2 System configuration

There are several different recommended installation scenarios for SIPLACE Setup Center. The

installation depends on the working area where SIPLACE Setup Center will be used and on other

conditions as described below.

5.2.1 SIPLACE Pro

It is recommended that at least the SIPLACE Pro Interface (SPI) is installed on the system. SIPLACE

Setup Center works with SIPLACE Pro 3.2 SP1, 4.1 SP1, 5.0 SP1 and 5.2 but it uses different files,

depending on the SIPLACE Pro version.

Further information about this is given in the according installation steps for SIPLACE Setup Center GUI.

5.2.2 Setup Center Database

Before the first installation you must decide which type of data management will be used. The following

decision tree should give you support with this decision. Please read through the questions thoroughly

and follow the appropriate result path. As a result you get the recommended kind of installation for the

SIPLACE Setup Center database.

Questions:

 Do the packaging units have Unique ID barcodes?

Each packaging unit in the factory must be marked with a unique barcode. It is possible that the

unique ID is part of a combined barcode.

 Do you validate the setup in a pre-setup area?

The pre-setup area is used to validate the setup for correctness and completeness. The validated

tables are docked to the production line(s) for use.

 Local database

This scenario does track the numbers of components on each packaging unit. The current number

of components are "remembered" when the packaging unit is torn down. If the packaging unit is

moved to another line the other Setup Center system does not know this reel and will start with the

start quantity. Therefore the operator need to check each partially fractured packaging unit he gets

from the stock and need to adjust the quantity if necessary.

This scenario offers a higher amount of operation safety, because the SIPLACE Setup Center and

a local database are installed to different computers for each production line. If one component of

SIPLACE Setup Center encounters an error, only one production line is affected.

System components and configurations

Setup Center GUI System configuration

Installation Manual SIPLACE Setup Center V3.0

 Central database

This scenario does track the numbers of components on each packaging unit. The current number

of components are "remembered" when the packaging unit is torn down or moved to another line.

The SIPLACE Setup Center database can be installed to any available Microsoft SQL Server. In this

case, the customer is responsible to set up a backup & recovery strategy and must provide an

operating Microsoft SQL Server.

 Database Version

The database is upgraded by the installation. All data that is connected to unique IDs (Unique IDs

for packaging units and change over tables) will be kept in the database. This means that after re-

verifying the fill-levels of the packaging units are restored.

Database Backup & Recovery Strategy

The setup automatically creates two database jobs, which backup the SIPLACE Setup Center database.

The first job Full backup executes a backup of the database and several maintenance tasks. The job

starts every week Sunday at 00.00. The second job Delta backup executes only a backup of the

database and starts every day, except Sunday at 00:00. During the backup SIPLACE Setup Center

database is locked and the Setup Center GUI have to wait until unlock. This backup settings are set by

default during the installation and can be locally adapted.

The backups are stored in standard folder:

C:\Programme\Siemens SIPLACE\SIPLACE Setup Center\Database

A job completion event is written to the Windows application log. More details are written to the file

SiplaceSetupCenterReport.txt

in the database directory.

5.2.3 Setup Center GUI

It is recommended to install SIPLACE Setup Center GUI once for each line and pre-setup area. With the

"central database" scenario these can use the same database at the same time.

It is recommended to use two barcode scanners per line and SIPLACE Setup Center GUI installation.

5.2.4 Forced Setup Verification

Activate the forced setup verification at the placement station if it is necessary.

5.2.5 Docking Stations

The installation of the docking station is required, if equipment of the X-Series is used and a pre setup

area or kitting area exists.

NOTE:

When working with identical component lots (without Unique IDs), the fill-levels of the packaging

units must be restored manually after the installation (fill-level corrections).