YC8_Mainte_E - 第33页
Chapter 1 Maintenance Contents 1 1.1 Essential conditions and working environment 1- 1 1.2 Importance of periodic inspections and cleaning 1- 2 2. Preparing for maintenance task…
ii
Introduction
2. Maintenance list
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Maintenance list
:
Perform maintenance. : Replace or adjust if necessary after inspection M : Month H : Hour
: Check or adjust after replacement : Contact us. - : Not required.
Inspection
Cleaning/
Lubrication
Replacement
Section Check item
Weekly
Monthly
3 Mon.
6 Mon..
Others
Clean-
ing
Lubri-
cation
Frequency Action
Head
Nozzle
Air path
-
Spring action
pick-up surface
condition
-
Leaf spring Holding condition - -
Spline shaft Air path - -
Ejector unit
Filter
-
Vacuum pressure - -
Blow valve - -
Z-axis Holding condition - -
R-axis timing belt Holding condition 1Y - -
X and Y axes
X-axis
Ball screw
Guide
Y-axis
Ball screw
Guide
Conveyor
Board sensor
Condition and
operation
-
Board clamp
Condition and
operation
-
Board transport
unit
Conveyor belt -
Push-up Ball screw
Bimonthly
W-axis conveyor
Ball screw
6M
Guide 6M
Hexagon spline 6M
Vision
system
Camera lighting
unit
Fiducial camera
-
Multi-vision camera
1Y -
Others
Controller Filter 1Y -
Air/mist filter Filter
-
Chapter 1 Maintenance
Contents
1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-2
2. Preparing for maintenance tasks 1-3
3
2.1.1 Consumable parts 1-3
2.1.2 Replaceable parts (for repairs) 1-5
6
2.2.1 Cleaning tools 1-6
2.2.2 Lubricating tools and grease 1-7
2.3 Required tools 1-9
1-1
1
Maintenance
1. Maintaining machine performance
The most important condition essential for maintaining the performance of the machine you purchased is
using it under good environmental conditions. Performing daily maintenance and periodic inspections is also
absolutely essential.
1.1 Essential conditions and working environment
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Air
• Use a supply air pressure of at least 0.45 MPa.
• Use an air hose with an inside diameter (I.D.) of at least 8 mm.
• Use clean air obtained via an air dryer and air filter.
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Power
Item Description
Power supply 200/208/220/240/380/400/416V AC (±10%), 3-phase AC line
Frequency 50 Hz or 60 Hz
Power supply capacity 3.2kVA
Average power consumption 0.54kW
Power supply connection Power cable conductor cross-section area: 2.5 mm
2
or more
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Environment
Item Description
Noise Complies with EN61000-6-2 standard.
Humidity 20 to 90% (no dew condensation allowed), optimal range: 50 to 60%
Temperature
Functions guaranteed within 15 to 35°C. Machine accuracy guaranteed within 20°C ±
28°C.
Atmosphere No dust or powder particle. No significant noise generation.
Installation floor condition
Flat level location sturdy enough so no vibration occurs during operation.
In particular, wooden floors are unsuitable.
Required floor flatness Flatness of the floor must be within 10 mm.
Floor load-bearing strength Approx. 850 kg/m
2
or more
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NOTE
Keep the humidity at 40% or higher to prevent electrostatic charges. When using an industrial humidifier, use water
that is equal to the DI (deionozed) water.