00900068-02_SM_ASM_ProcessLens_EN - 第4页

ASM Proces sLens Single - lane 03/2020 Edit ion 4 3.6 Check the software version of the DLP module ............................................... 29 3.7 Upgrade the f irmware of the DLP module ..........................…

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Contents
1 Introduction 5
1.1 Introduction Safety instructions .......................................................................... 5
1.1.1 Conventions for the use of safety instructions ................................................... 5
1.1.2 Safety Instructions for Working with Strong Magnetic Fields ............................. 6
1.1.3 Safety Instructions for the Power Supply (Without SMPS) ................................. 6
1.1.4 Residual voltages and discharge times in the machine ...................................... 7
1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed .. 7
1.1.4.2 Energy state of the machine after switching off the main power switch .............. 7
1.1.4.3 Machine switched off at the main power switch and disconnected .................... 7
1.1.5 Safety Instructions for the Gantry ...................................................................... 8
1.1.6 Safety Instructions on Hazardous Materials ....................................................... 8
1.1.7 Classification of the Optical Systems ................................................................. 8
1.1.7.1 Classification of the Camera Systems ............................................................... 8
1.2 Lock out and tag out procedure ......................................................................... 8
1.2.1 Purpose and Scope ........................................................................................... 8
1.2.2 Description ........................................................................................................ 8
1.2.3 Testing .............................................................................................................. 9
1.2.4 Responsibility and obligations ......................................................................... 10
1.2.5 Training ........................................................................................................... 10
1.2.6 Review ............................................................................................................ 10
1.3 Other Instructions ............................................................................................ 11
1.3.1 Environmentally-Friendly Disposal of Materials and Components ................... 11
1.3.2 Use of Original SIPLACE Accessories and Spare Parts .................................. 11
1.3.3 Information about This Service Manual ........................................................... 11
1.3.4 ESD Guidelines ............................................................................................... 11
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.3.4.1 Definition of ESD ............................................................................................. 11
1.3.4.2 Important Measures to Protect Against Static Charging ................................... 12
1.3.4.3 Handling ESD Modules ................................................................................... 12
1.3.4.4 Measurements and Modifications to ESD Modules .......................................... 12
1.3.4.5 Dispatching ESD Modules ............................................................................... 12
1.3.5 Validity of Document ....................................................................................... 12
1.3.6 Release History ............................................................................................... 13
1.3.7 SIPLACE on the World Wide Web (WWW) ..................................................... 13
1.4 Staff Qualifications and Training ...................................................................... 13
1.5 Abbreviations .................................................................................................. 14
2 General 15
3 ASM ProcessLens 16
3.1 Changing the spare parts ................................................................................ 16
3.1.1 List of all spare parts ....................................................................................... 16
3.2 Changing the optical head ............................................................................... 17
3.2.1 Check the calibration of the optical head ......................................................... 19
3.3 Changing the low Ringlight assembly .............................................................. 20
3.3.1 Change the low Ringlight board ....................................................................... 22
3.4 Change the high Ringlight assembly ............................................................... 23
3.4.1 Change the high Ringlight board ..................................................................... 24
3.4.2 Check the function of the low ring light and the high ring light .......................... 25
3.5 Change the DLP left and right controller .......................................................... 26
3.5.1 Replacing the DLP module .............................................................................. 28
ASM ProcessLens Single-lane 03/2020 Edition
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3.6 Check the software version of the DLP module ............................................... 29
3.7 Upgrade the firmware of the DLP module ........................................................ 29
3.8 Change the encoder reader at the x, y and z gantry ........................................ 31
3.9 Color code for the encoder readers ................................................................. 32
3.10 Check the alignment of the encoder reader of the Y gantry ............................. 33
3.11 Check the alignment of the x, y and z encoder reader ..................................... 35
3.12 Changing the Y scale bars .............................................................................. 35
3.13 Changing the conveyor belt ............................................................................. 37
3.13.1 Check the function of the conveyor belt ........................................................... 39
3.14 Changing the conveyor motor .......................................................................... 40
3.14.1 Check the function of the conveyor motor ........................................................ 42
3.15 Changing the width adjustment belt ................................................................. 42
3.15.1 Assembling of the width adjustment belt .......................................................... 43
3.15.2 Adjusting the width adjustment belt ................................................................. 44
3.15.3 Check system test ........................................................................................... 44
3.16 Changing the motor for the width adjustment .................................................. 46
3.16.1 Check system test ........................................................................................... 47
3.17 Changing the motor of the lifting table ............................................................. 48
3.17.1 Replace the motor of the lifting table ............................................................... 49
3.17.2 Check the function of the motor of the lifting table ........................................... 50
3.18 Changing the spare parts of the stopper and sensors rail ................................ 51
3.18.1 Changing the sensors of the stopper and sensors rail ..................................... 51
3.18.2 Changing the stopper of the stopper and sensors rail ...................................... 52
3.19 Changing the TSP400 ..................................................................................... 53
3.19.1 Removing the TSP400 .................................................................................... 53
3.
19.2 Replacing the TSP400 ..................................................................................... 53
4 Machine - Calibrations 56
4.1 Calibrations - 2D and 3D Calibration ............................................................... 57
4.2 Calibrations - Machine Zero Calibration ........................................................... 63
4.3 Calibrations - One Point Dynamic Test ............................................................ 65
4.4 Calibrations - Table Mapping ........................................................................... 70
4.4.1 Table Mapping: Teach ..................................................................................... 71
4.4.2 Table Mapping: Verify...................................................................................... 76
4.5 Calibrations – FOV Height Calibration ............................................................. 79
4.6 GR&R Test ...................................................................................................... 86
ASM ProcessLens Single-lane 03/2020 Edition
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1 Introduction
This service guide is a manual or reference work for performing service work on the ASM
ProcessLens machine.
For additional information, please also observe the instructions on the 0198022 Instruction Guide if
necessary.
1.1 Introduction Safety instructions
Nonobservance of these safety instructions may cause injury to personnel and
damage to the machine!
► Please observe the safety instructions in the user manual of the relevant machine for
1.1.1 Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid
damage to equipment. These notes are highlighted by warning triangles and are indicated as
follows according to the level of risk:
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or
WARNING
For the purposes of this manual, this indicates that fatal or severe injuries or
considerable damage to equipment may occur if these warning instructions are not
CAUTION
For the purposes of this manual, this indicates that minor injuries or damage to property
NOTICE
For the purposes of this manual, this note provides information about the product or