JX-350_操作手册.pdf - 第8页
为 了安全使用机器 目 录 1 前言 ............................................................................................................................... 1-1 1- 1 本 书 概要 .........................................................…
注意
1. 本装置配备有
ATX
，以保护停电时的生产程序等。
为防止 ATX 内置电池劣化，请勿在非通电状态下将本装置放置 6 个月以上。
●本装置以电流总断路器及总开关
ON
的状态为通电状态。
注意
1. X 轴、Y 龙门架轴上使用磁力线性编码器（磁性尺）。
・不要使金属类接近磁石面，因可能被磁石吸住，金属类取不下来。
・进行维护时，请摘下身上的手表等精密机器。
・使用心脏起搏器等精密医疗器者，不能从事维护工作。
・不要将带有磁石、磁力的螺丝刀等工具接近磁性尺。
・因为支撑销使用磁石，所以请勿将其接近磁尺。由于磁力，可能损坏磁性尺。
v
为了安全使用机器
目 录
1 前言 ............................................................................................................................... 1-1
1-1 本书概要 ............................................................................................................................ 1-1
1-2 关于标记 ............................................................................................................................ 1-1
1-3 本书的构成 ......................................................................................................................... 1-1
1-4 熟悉名称 ............................................................................................................................ 1-2
2 设备的概要 .................................................................................................................... 2-1
2-1 本设备的概要 ..................................................................................................................... 2-1
2-2 本设备的构成 ..................................................................................................................... 2-2
2-3 操作画面的说明 ................................................................................................................. 2-3
3 作业步骤 ....................................................................................................................... 3-1
3-1 生产的流程 ......................................................................................................................... 3-1
3-2 操作概要 ............................................................................................................................ 3-2
4 维护 ............................................................................................................................... 4-1
4-1 日常检查项目一览 ............................................................................................................. 4-1
4-2 各部分的检查 ..................................................................................................................... 4-3
4-2-1 气压、排水瓶................................................................................................ 4-3
4-2-2 真空泵压力 ................................................................................................... 4-6
4-2-3 管道及接头 ................................................................................................... 4-7
4-2-4 各单元气缸 ................................................................................................... 4-7
4-2-5 空气过滤器（LNC60 Head） ....................................................................... 4-8
4-2-6 传送带 .......................................................................................................... 4-9
4-2-7 传送滑轮 ..................................................................................................... 4-10
4-2-8 气弹簧 ........................................................................................................ 4-10
4-2-9 挡片 ............................................................................................................. 4-11
4-2-10 电缆、插头 ............................................................................................... 4-12
4-2-11 垃圾箱 ....................................................................................................... 4-13
4-3 清扫 .................................................................................................................................. 4-14
4-3-1 XY 轴直动单元 ............................................................................................ 4-14
4-3-2 X 轴 CB 支撑 .............................................................................................. 4-15
4-3-3 各种传送传感器 .......................................................................................... 4-16
4-3-4 CAL 块 ........................................................................................................ 4-17
4-3-5 激光校准传感器 .......................................................................................... 4-18
4-3-6 高度测量装置 (HMS)（选购项） ............................................................... 4-19
4-3-7 吸嘴 ............................................................................................................ 4-20
4-3-8 吸嘴外圈 ..................................................................................................... 4-23
4-3-9 ATC 单元 ..................................................................................................... 4-24
4-3-10 供料器台架 ............................................................................................... 4-24
4-3-11 OCC（偏光滤光片） ................................................................................. 4-25
4-3-12 风扇马达过滤器 ........................................................................................ 4-26
4-4 注油 .................................................................................................................................. 4-27
4-4-1 XY 轴直动单元 ............................................................................................ 4-27
4-4-2 XY 轴滚珠丝杠 ............................................................................................ 4-28
4-4-3 传送螺旋轴 ................................................................................................. 4-29
4-4-4 传送导轴 ..................................................................................................... 4-29
4-4-5 线性导轨 ..................................................................................................... 4-30
4-4-6 基板挡块部 ................................................................................................. 4-30
4-4-7 滚珠丝杠和花键轴 ...................................................................................... 4-31
4-4-8 电动切割器（选购项） ............................................................................... 4-32
4-5 消耗品列表 ....................................................................................................................... 4-37
4-6 推荐定期更换部件 ........................................................................................................... 4-38
4-7 使用润滑油、油、黄油枪 ................................................................................................ 4-38
4-8 定期更换零件更换方法 .................................................................................................... 4-39
4-8-1 切带单元的更换 .......................................................................................... 4-39
4-8-2 真空泵零件的更换 ...................................................................................... 4-43
5 生产时的各项处理、错误显示 ....................................................................................... 5-1
5-1 无元件 ................................................................................................................................ 5-1
5-1-1 原因和处理方法 ............................................................................................ 5-1
5-2 标记识别错误 ..................................................................................................................... 5-2
5-2-1 原因和处理方法 ............................................................................................ 5-2
5-3 激光识别错误 ..................................................................................................................... 5-3
5-4 激光HEAD弄脏 ...................................................................................................................... 5-4
5-5 元件吸取错误 ..................................................................................................................... 5-5
5-6 吸嘴装卸错误 ..................................................................................................................... 5-6
5-7 生产时的其他错误 ............................................................................................................. 5-7
5-7-1 芯片站立错误................................................................................................ 5-7
5-7-2 异元件错误 ................................................................................................... 5-7
5-7-3 元件方向异常错误 ........................................................................................ 5-7
5-7-4 吸取偏移错误................................................................................................ 5-7
5-8 元件保护 ............................................................................................................................ 5-8
5-9 生产时的异常结束 ............................................................................................................. 5-9
5-9-1 因打开安全盖生产异常结束 .......................................................................... 5-9
5-9-2 检测到传送带浮动生产异常结束 ................................................................... 5-9
6 故障排除 ....................................................................................................................... 6-1
6-1 贴片偏移 ............................................................................................................................ 6-1
6-1-1 整个基板发生贴片偏移(每个基板都反复出现) ............................................. 6-1
6-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ............................... 6-2
6-1-3 仅基板的一部分发生贴片偏移 ...................................................................... 6-3
6-1-4 仅特定的元件发生贴片偏移 .......................................................................... 6-3
6-1-5 贴片角度偏差................................................................................................ 6-4
6-2 其它 .................................................................................................................................... 6-5
6-2-1 启动 START/停止 STOP 开关不起作用 ............................................................ 6-5
6-2-2 不能浏览数据库 ............................................................................................ 6-5
6-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。
或者想要改变原有送料器配置，但即使进行优化,也不能优化。 .................. 6-5
6-2-4 贴片点超出基板(或电路) .............................................................................. 6-5
6-2-5 无法测定元件................................................................................................ 6-6
6-2-6 不能吸取 MTC/MTS/DTS/托盘支座供应的元件 ................................................ 6-6
6-2-7 不能同时吸取................................................................................................ 6-6