Vakuumtooling an HS60 - 第34页
2 Assembly instructions Special design Va cuum tooling SIPLACE H S-60 Special design 10/2006 Edition 34 2.4 Possible variations – The shape and size of the vacuum tooling migh t varies for diff erent PCB’s. – For dual co…
Special design 2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60
10/2006 Edition
33
2 Assembly instructions
Special design Vacuum tooling
SIPLACE HS-60
2.1 Requirements
2.2 Activation of the option
The option is activated if plug X34 and X35 are plugged and the vacuum tooling is activated in the
conveyor firmware. 2
The switch in the centre of the conveyer enables to deactivate and activate the option. 2
A reboot of the machine is necessary in this case. 2
2.3 Restrictions
– The vacuum tooling is only designed for the provided test boards. If another product should be
produced on the machine or a service tool should be used, the machine has to be refitted to
the standard.
– After changes in the conveyor firmware the option possibly has to be activated again.
– The automatic width adjustment should be deactivated at the station and at the SIPLACE Pro
computer, to avoid crashes between the conveyor and the tooling.
– To avoid clamping of the PCB, spacers have to be fitted below the conveyor.
– After an air pressure drop (hint in GUI: Compressed air failure for too long) the fixing of the PCB
on the vacuum plate should be checked. Process reliability cannot be guaranteed after a drop
in the compressed air pressure.
– If additional options are integrated in the conveyor, further restrictions have to be made or the
other options have to be removed.
– The option must not be activated or deactivated during placement process.
2
2
Hardware:
SIPLACE HS-60
Software:
505.xx or higher
2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60 Special design
10/2006 Edition
34
2.4 Possible variations
– The shape and size of the vacuum tooling might varies for different PCB’s.
– For dual conveyor machines, the installation for the second conveyor is identical with the first
conveyor installation. The only changing is that the vacuum devices have to be fitted sideways
on the machine base and not on the lifting table.
2.5 Scope of delivery
2
For dual conveyor the following material has to be delivered twice. 2
2
2
Independent from the conveyor type 2
2.6 Necessary tools
– Set of allen keys
– Set of screw drivers
–Wire cutter
– Hose cutter
– Cable ties
– Clue pads for cable ties
2
2x
Option lifting tables (SC 00367190-xx/DC 00367189-xx)
2x
Vacuum toolings with vacuum devices
8x
Spacer for lifting limitation 3,2mm (03013648-xx)
2x
Screws M4x16mm
1x
PUN 8 – hose, approx. 5m
1x
PUN 10 – hose, approx. 2m
1x
New cover plate for the maintenance unit
1x
Maintenance unit (00176066-xx)
1x
Assembly instruction
Special design 2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60
10/2006 Edition
35
2.7 Safety instructions
WARNING
The safety instructions from the “Operational safety” chapter of the user manual and servicing in-
structions take precedence over these instructions. 2
The SIPLACE placement machines are supplied with mains voltage.
Consequently parts of these systems carry dangerous voltages! This voltage is present at certain
modules inside the machine base, even when the machine is switched off at the main power
switch.
Incorrect handling of the placement machine or touching live parts of the machine can result in
death or severe injury, and considerable damage to equipment.
BEFORE starting any work, shut down the operating system correctly, then switch the machine
OFF at the main power switch and disconnect from the main power supply. In addition, the com-
pressed air supply must be switched off at the compressed air unit's main valve in the machine
base and vented by actuating the needle valve on the compressed air unit.
There is DANGER for heart pacemaker wearers in the vicinity of the linear motors, as described
in detail in the "Special safety instructions for working in the vicinity of strong magnetic fields"
section of the user manual and service manual.
Always follow the accident prevention regulations, DIN or other standards and special safety
rules applicable in your country.
Pay attention to the information concerning residual voltages in the Operational Safety chapter.
Follow the ESD regulations as described in the operational safety section of the operating
instructions.
During the retrofit, always secure the machine to prevent access by other people and to prevent
it being switched on again. The procedure is described in the “Locking the machine…” section of
the user manual.
Working with the SITEST program further increases the risk of accident.
The SITEST program must only be used by authorized and trained personnel.
2
2.7.1 Definitions
2
Note 2
2
2