00197569-01_MM_DLM34_Kunde_en

Titl e page SIPLACE DLM3/DLM4 Maintenance Manual Edition 06/2014 EN

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Title page
SIPLACE DLM3/DLM4
Maintenance Manual
Edition 06/2014 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00197569-01
www.siplace.com Printed by ASM Assembly Systems
Table of contents
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 3
Table of Contents
1 Introduction 5
1.1 Safety Instructions 5
1.1.1 Conventions for the use of safety instructions 5
1.1.2 Safety Instructions for Maintenance Tasks 6
1.1.3 Safety Instructions on Hazardous Materials 6
1.2 Maintenance Notes 7
1.2.1 Minor and Major Maintenance 7
1.2.2 Calculation of Maintenance Intervals 8
1.2.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 8
1.3 Other Instructions 9
1.3.1 Environmentally-Friendly Disposal of Materials and Components 9
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 9
1.3.3 ESD Guidelines 9
1.3.3.1 Definition of ESD 9
1.3.3.2 Important Measures to Protect Against Static Charging 9
1.3.3.3 Handling ESD Modules 10
1.3.3.4 Measurements and Modifications to ESD Modules 10
1.3.3.5 Dispatching ESD Modules 10
1.3.4 Validity of Document 10
1.3.5 Release History 11
1.3.6 SIPLACE on the World Wide Web (WWW) 11
1.4 Staff Qualifications and Training 11
2 Overview of the Modules 13
2.1 DLM 13
3 Minor Maintenance 15
3.1 Maintenance Tasks for DLM 15
3.1.1 Maintenance Intervals 15
3.1.2 Tools, Consumables, Spare and Wear Parts 15
3.1.3 Preparatory Steps 16
3.1.4 Performing Maintenance Tasks 17
3.1.4.1 Removing the Valve Plungers 17
3.1.4.2 Cleaning the Valve Casings 18
3.1.4.3 Cleaning the Valve Plunger 18
3.1.4.4 Greasing the Valve Plungers 19
3.1.4.5 Inserting the Valve Plungers 22
3.1.4.6 Replacing the Sleeves 22
3.1.4.7 Checking, Cleaning and Greasing the Sleeves 23
3.2 Maintenance Tasks for Nozzles 26
3.2.1 Maintenance Intervals 26
3.2.2 Tools, Consumables, Spare and Wear Parts 26
3.2.3 Nozzle Magazines - Overview 27
3.2.4 Preparatory Steps 28
3.2.5 Performing Maintenance Tasks 29
3.2.5.1 Cleaning/Replacing the Ceramic Nozzles 29
3.2.5.2 Replacing the Plastic Nozzles 33
4 Major Maintenance 35
4.1 Maintenance Tasks for DLM 35
4.1.1 Maintenance Intervals 35
4.1.2 Tools, Consumables, Spare and Wear Parts 36
4.1.3 Preparatory Steps 39