00197569-01_MM_DLM34_Kunde_en - 第39页
Major Maintenance 4.1.3 Preparatory Steps Maintenan ce Tasks for DLM Maintenance Manual SIPLACE Placement Heads DL M3/DLM4 39 4.1.3 4 . 1 . 3 P r e p a r a t o r y S t e p s Preparatory Steps Preparing the Head Mount Pre…
Major Maintenance
Maintenance Tasks for DLM 4.1.2 Tools, Consumables, Spare and Wear Parts
38 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
See also
3.2.2 Tools, Consumables, Spare and Wear Parts [ ➙ 26]
Tools Item no.
Extension / straight 03043440- xx
Extension / with joint (170 x SK3) 03042635- xx
ESD wriststrap TYP.OK/WRS 00320279- xx
Universal placement head mounting rack 03056231- xx
Antistatic tweezers, type Bernstein 5
-
192 00377393- xx
Antistatic tweezers, type Bernstein 5
-
195 00377394- xx
TorqueVario-S screwdriver (1.0-5.0 Nm) 03078400- xx
Bit holder for TorqueVario screwdriver 03078706- xx
Extension / straight TX20 03073256- xx
Hexagon socket head cap screwdriver 0.7-2 00320265- xx
Torx Allen screwdriver TX8 03080081- xx
Calibration tool version SST23 03034148- xx
Set of Allen keys 00376492- xx
Set of Phillips screwdrivers 00319064- xx
Angled tweezers 00096487- xx
Oil dispenser Z axis with STRUCTVIS GHD 7 ml 00367071- xx
Cleaning tools for encoder disk 03049704Sxx
Pliers for fitting plastic hose 2MS-PK-3/4 00346929- xx
Calibration tool version 3 03010565- xx
Additionally required documentation Item no.
If required, service manual for removal and installation of placement head
in your machine.
► Note: You need more tools etc.
Assembling instruction for "component sensor" [00193356-xx], if required 00193356- xx
If required, assembly instructions "Universal placement head mounting
rack"
00196371- xx
Maintenance manual "Greasing the valve plunger with tool" 00195066- xx
Major Maintenance
4.1.3 Preparatory Steps Maintenance Tasks for DLM
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 39
4.1.3
4.1.3 Preparatory Steps
Preparatory Steps
Preparing the Head Mount
Preparing the Head Mount
► Assemble the head mount. For details, refer to the assembly instructions "Universal placement head
mounting rack" [DE+EN: 00196371-xx].
Vacuum test
► Set the nozzles for the current nozzle configuration down in the nozzle changer.
► Before you begin maintenance work, perform a vacuum test. Use the calibration nozzles for this. If
vacuum value irregularities occur at certain segments, take a closer look at these during mainte
-
nance work. Note down the numbers of the problematic segments for later reference.
Removing the placement head
► Dismantle the placement head and remove it from the placement machine. For details, refer to the
service manual.
► Fit the placement head onto the head mount.
► Dismantle the front part of the head. For details, refer to the service manual.
4.1.4
4.1.4 Performing Maintenance Tasks
Performing Maintenance Tasks
4.1.4.1
4.1.4.1 Cleaning the Turning Station Read Unit
Cleaning the Turning Station Read Unit
CAUTION
ESD
► Connect the assembly mount ESD connection to an ESD connection at the workplace.
► Always observe the ESD regulations described in the user manual.
► Remove one sleeve.
► Clean the read unit lens with a cottonwool bud mois
-
tened with ethanol.
► Fit the sleeve back into place.
Major Maintenance
Maintenance Tasks for DLM 4.1.4 Performing Maintenance Tasks
40 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
4.1.4.2
4.1.4.2 Z Axis
Z Axis
► Use a brush or cleaning stick to clean the Z axis
toothed belt (1).
► Clean the rollers and toothed wheels with a cleaning
stick or a lint-free cloth.
► Check the toothed belt for wear or damage.
► If the toothed belt is worn or damaged, it has to be re
-
placed by authorized personnel. For removal and in
-
stallation details, read the Service manual.
► Grease the new toothed belt slightly with "ISOFLEX
TOPAS NCA 52". Then remove excess grease with a
lint-free cloth.
► (2) Check that the Z axis linear guide runs easily and
without play. Please contact your SIPLACE Service
team if you have any problems with this.
► Check the jaws and the raceway for damage. Please
contact your SIPLACE Service team if you have any
problems with this.
► Move the Z axis into its bottom position.
► Clean the grooves in the miniature roller table at the
front (1) and back (2) using cleaning sticks dipped in
ethanol.
► Wipe the needle of the oil dispenser clean
[00367071-xx].
CAUTION!
Do not force oil out of the oil dispenser. A visible drop
would be too much oil.
► (3) Simply place the needle immediately beside the
ball cage/bearing on the grooves of the guide rail.
The action will cause sufficient oil to reach the
grooves (capillary effect).
► Move the Z axis up and down several times to distrib
-
ute the oil.