00197569-01_MM_DLM34_Kunde_en - 第4页

Table of contents 4 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 4.1.4 Performing Maintenance Tasks 39 4.1.4.1 Cleaning the Turning Station Read Unit 39 4.1.4.2 Z Axis 40 4.1.4.3 Star 41 4.1.4.4 Distributor (back…

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Table of contents
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 3
Table of Contents
1 Introduction 5
1.1 Safety Instructions 5
1.1.1 Conventions for the use of safety instructions 5
1.1.2 Safety Instructions for Maintenance Tasks 6
1.1.3 Safety Instructions on Hazardous Materials 6
1.2 Maintenance Notes 7
1.2.1 Minor and Major Maintenance 7
1.2.2 Calculation of Maintenance Intervals 8
1.2.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 8
1.3 Other Instructions 9
1.3.1 Environmentally-Friendly Disposal of Materials and Components 9
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 9
1.3.3 ESD Guidelines 9
1.3.3.1 Definition of ESD 9
1.3.3.2 Important Measures to Protect Against Static Charging 9
1.3.3.3 Handling ESD Modules 10
1.3.3.4 Measurements and Modifications to ESD Modules 10
1.3.3.5 Dispatching ESD Modules 10
1.3.4 Validity of Document 10
1.3.5 Release History 11
1.3.6 SIPLACE on the World Wide Web (WWW) 11
1.4 Staff Qualifications and Training 11
2 Overview of the Modules 13
2.1 DLM 13
3 Minor Maintenance 15
3.1 Maintenance Tasks for DLM 15
3.1.1 Maintenance Intervals 15
3.1.2 Tools, Consumables, Spare and Wear Parts 15
3.1.3 Preparatory Steps 16
3.1.4 Performing Maintenance Tasks 17
3.1.4.1 Removing the Valve Plungers 17
3.1.4.2 Cleaning the Valve Casings 18
3.1.4.3 Cleaning the Valve Plunger 18
3.1.4.4 Greasing the Valve Plungers 19
3.1.4.5 Inserting the Valve Plungers 22
3.1.4.6 Replacing the Sleeves 22
3.1.4.7 Checking, Cleaning and Greasing the Sleeves 23
3.2 Maintenance Tasks for Nozzles 26
3.2.1 Maintenance Intervals 26
3.2.2 Tools, Consumables, Spare and Wear Parts 26
3.2.3 Nozzle Magazines - Overview 27
3.2.4 Preparatory Steps 28
3.2.5 Performing Maintenance Tasks 29
3.2.5.1 Cleaning/Replacing the Ceramic Nozzles 29
3.2.5.2 Replacing the Plastic Nozzles 33
4 Major Maintenance 35
4.1 Maintenance Tasks for DLM 35
4.1.1 Maintenance Intervals 35
4.1.2 Tools, Consumables, Spare and Wear Parts 36
4.1.3 Preparatory Steps 39
Table of contents
4 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
4.1.4 Performing Maintenance Tasks 39
4.1.4.1 Cleaning the Turning Station Read Unit 39
4.1.4.2 Z Axis 40
4.1.4.3 Star 41
4.1.4.4 Distributor (back part of head) 41
4.1.4.5 Star brake 43
4.1.4.6 Valve adjustment drives 43
4.1.4.7 Turning station 44
4.1.4.8 Vacuum Generator 45
4.1.4.9 Component sensor (only DLM3) 47
4.1.5 Final Work 48
Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 5
1
1 Introduction
Introduction
This manual describes maintenance tasks for all current SIPLACE® placement heads of type DLM.
1.1
1.1 Safety Instructions
Safety Instructions
Nonobservance of these safety instructions may cause injury to personnel and damage to the machine
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam
-
age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord
-
ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
-
age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.