00197569-01_MM_DLM34_Kunde_en - 第7页

Introduction 1.2.1 Minor and Major Maintenance Maintenance Notes Maintenance Manual SIPLACE Placement Heads DL M3/DLM4 7 1.2 1 . 2 M a in t e n a n c e N o t e s Maintenance Notes 1.2.1 1 . 2 . 1 M in o r a n d M a jo r …

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Introduction
Safety Instructions 1.1.2 Safety Instructions for Maintenance Tasks
6 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
1.1.2
1.1.2 Safety Instructions for Maintenance Tasks
Safety Instructions for Maintenance Tasks
Danger of burning
Ethanol
SIPLACE cleaning tissue
Consumables
Cleaning and lubri cation
1.1.3
1.1.3 Safety Instructions on Hazardous Materials
Safety Instructions on Hazardous Materials
WARNING
Danger of burning
► Never use inflammable fluids (e.g. alcohol) for cleaning purposes when working in the vi
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cinity of a naked flame or fire.
► Never spray lubricants or cleaning agents from aerosol cans in the vicinity of a naked flame
or fire.
CAUTION
Ethanol
► Always wear safety goggles and gloves when using concentrated ethanol to clean modules.
► If ethanol should accidentally get into your eyes, rinse your eyes immediately with water.
CAUTION!
SIPLACE cleaning tissue
Harmful: may cause lung damage if swallowed.
Do not inhale vapor / aerosol.
Avoid contact with the skin. If swallowed, do not induce
vomiting. See medical attention immediately and show
the packaging or label.
Wear latex gloves while using the cleaning tissue.
CAUTION
Consumables
Observe the safety data sheets for consumable materials!
CAUTION
Cleaning and lubrication
► Always use ethanol for cleaning – do not use solvents.
► Isopropanol – IPA can be used as an alternative.
► NEVER use compressed air to clean units inside the placement machine or modules.
CAUTION
Observe the safety data sheets
Observe the applicable safety data sheet, when handling hazardous materials (e. g. Loctite
241, ethanol).
Introduction
1.2.1 Minor and Major Maintenance Maintenance Notes
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 7
1.2
1.2 Maintenance Notes
Maintenance Notes
1.2.1
1.2.1 Minor and Major Maintenance
Minor and Major Maintenance
Maintenance to production equipment is subject to underlying conditions stipulated by the production
schedule and other organizational circumstances. The availability of the staff trained and authorized to
perform SIPLACE maintenance also plays a role in the ability to realize maintenance work.
To facilitate easier realization of SIPLACE maintenance in the daily work routine, this SIPLACE mainte
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nance manual takes into account the degree of complexity for each maintenance task. The tasks are
therefore differentiated between Minor Maintenance and Major Maintenance.
Minor Maintenance
Minor Maintenance includes weekly maintenance tasks. The tasks of the weekly maintenance intervals
can be carried out using the Maintenance Manual; thus no special training is needed. These tasks are
typically executed by the operating personnel.
Minor Maintenance summarizes all maintenance tasks that are to be carried out on a weekly basis. The
average time needed is approximately 1 hour per line, depending on the line configuration as well as the
number of persons who carry out the maintenance and their experience.
Minor Maintenance = weekly maintenance break, simple tasks
Major Maintenance
Major Maintenance summarizes recommended maintenance tasks with a higher degree of complexity
that are usually carried out every 6 or 12 months. These tasks require a special training.
Normally, these tasks are carried out by adequately trained operating, maintenance or service person
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nel. Major Maintenance tasks are planned and carried out on a 6 and 12 month basis (3 month basis for
C&P20). Planning the Major Maintenance is normally connected to the planned major maintenance of
the oven within the production line.
Major Maintenance = 3, 6, 12 monthly maintenance breaks, complex tasks
Weekly maintenance tasks
Week
12 monthly maintenance work
6 monthly maintenance work
3 monthly maintenance work
Week
Introduction
Maintenance Notes 1.2.2 Calculation of Maintenance Intervals
8 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
1.2.2
1.2.2 Calculation of Maintenance Intervals
Calculation of Maintenance Intervals
The SIPLACE maintenance intervals are time-based and set according to the following conditions:
▪ Shift model: eight hours per shift, three shifts per day, five days a week and 50 weeks a year.
▪ Real placement performance in accordance with machine specifications
▪ Environmental and production conditions: see document "Conditions at Installation Site"
1.2.2.1
1.2.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions
Adjusting the Maintenance Intervals to Actual Production Conditions
The maintenance status is calculated from the placement cycles, temperature and operating hours. The
status is shown as a progress bar (0 – 100 %).
Placement cycles for maintenance intervals:
▪ CPP: 40 mill. placed components
▪ C&P20: 30 mill. placed components
▪ C&P20A/M/P: 37.5 mill. placed components
Some customers want to adjust maintenance intervals to
their actual environment and production conditions. A
maintenance monitor can also be accessed in the station
software for some assemblies (from SW703.02).
The maintenance monitor is available for the following as
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semblies:
▪CPP
▪ C&P20/A/M/P
▪ X and Y axis (SX1/SX2/DX1/DX2 only)
NOTICE
Maintenance counter
► After maintenance has been completed, the maintenance counter needs to be reset for the
assembly concerned.