4OM-1075-002 - 第4页

About the Instruction Manual V olume 5: Pneu matic and Electrical Diagrams This provides various kinds of material such as pneu- matic and electrical circuit diagrams for those who are in charge of machine servicing oper…

About the Instruction Manual

• This instruction manual is classified into several volumes on subjec-

tive basis as follows.

Volume 1: Operation (Operator)

This describes the fundamentals for those who read

this instruction manual and use the Multi-Functional

Mounter for the first time.

Coverage: This covers the checking items, the safety

precautions, the scope of the machine, the

preparatory and ending procedures of au-

tomatic operation, and the troubleshooting

on simple errors.

Volume 2: Operation (Supervisor)

This describes the general items related to machine

operations for those who have learned how to operate

the machine.

Coverage: This covers the specifications and func-

tions of the machine and various menus

related to the program change, automatic

operations, and maintenance, etc.

Volume 3: Programming and Machine Data

This describes various data for a programmer (s) who

creates pattern programs and a supervisor who must

understand the meanings of various data.

Coverage: This covers the various data such as pat-

tern program, component library data, and

the menus for production control and sys-

tem settings.

Volume 4: Maintenance and Troubleshooting

This describes periodic maintenance operations,

troubleshooting, etc., for those who use this machine.

Coverage: This covers periodic maintenance opera-

tions, the list of consumables and servic-

ing parts, troubleshooting on simple errors,

and error messages and remedial mea-

sures against simple errors.

0206-003 2 AHB01ETRP

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About the Instruction Manual

Volume 5: Pneumatic and Electrical Diagrams

This provides various kinds of material such as pneu-

matic and electrical circuit diagrams for those who are

in charge of machine servicing operations.

Coverage: Pneumatic Diagram, Parts Location, Elec-

trical Circuit Diagrams, etc.

COMPONENT LIBRARY:

This includes an explanation of component library data

and how to create it.

• This manual may not be copied, in whole or part, with-

out written consent of the publisher.

• Remember that this manual should be regarded as

part of the machine.

The contents of this manual comply with all the

specifications regarding the purchased machine.

Please keep this manual within reach.

• The contents of this manual are subject to change

without prior notice.

0107-001 3

AHB01ETRP

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Contents

Page

Before Use .......................................................................................... 1

About the Instruction Manual ............................................................ 2

Contents .............................................................................................. 4

Checking Items.................................................................................... 7

Safety Precautions .............................................................................. 9

Section 1 Maintenance

.........................................................1- A

1. Periodic Maintenance .................................................................1- 1

1.1 Precautionary Items before Maintenance ............................1- 1

1.2 Preparation for Maintenance .................................................1- 2

1.2.1 Preparation for Cleaning ...................................................1- 2

1.2.2 Preparation for Lubrication ...............................................1- 2

1.3 Maintenance Spots .................................................................1- 5

1.3.1 General View .......................................................................1- 5

1.3.2 Understanding of

Maintenance Items on Each Section .....................1- 8

1.3.3 Inspection, Cleaning, and Lubrication Spots ..................1- 9

1.4 Maintenance Method ..............................................................1-32

1.4.1 Replacement of Nozzle Change Cam ..............................1-32

1.4.2 Replacement of Nozzle Shaft

and Nozzle Clamp Spring ...................................1-35-1

1.5 Maintenance Check List .........................................................1-36

1.5.1 Daily Maintenance ..............................................................1-36

1.5.2 Weekly Maintenance ..........................................................1-37

1.5.3 Monthly Maintenance .........................................................1-38

1.5.4 Quarterly Maintenance ......................................................1-39

1.5.5 Half-Yearly Maintenance ....................................................1-40

1.5.6 Yearly Maintenance ............................................................1-40

2. Lists of Consumables and Important Servicing Parts .............1- 41

2.1 Lists of Consumables .............................................................1- 41

2.2 List of Important Servicing Parts ...........................................1- 42

Section 2 Troubleshooting

.................................................2- A

1. Scope ............................................................................................2- 1

1.1 Troubleshooting ......................................................................2- 1

1.2 "CHECK" Windows ..................................................................2- 2

1.2.1 "CHECK" Windows .............................................................2- 2

1.2.2 List of Check Messages ....................................................2- 3

0308-003 4 AHB01ETRP