4OM-1075-002 - 第5页
Contents Page Before Use .......................................................................................... 1 About the Instruction Manual ............................................................ 2 Contents .…
About the Instruction Manual
Volume 5: Pneumatic and Electrical Diagrams
This provides various kinds of material such as pneu-
matic and electrical circuit diagrams for those who are
in charge of machine servicing operations.
Coverage: Pneumatic Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
COMPONENT LIBRARY:
This includes an explanation of component library data
and how to create it.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• Remember that this manual should be regarded as
part of the machine.
The contents of this manual comply with all the
specifications regarding the purchased machine.
Please keep this manual within reach.
• The contents of this manual are subject to change
without prior notice.
0107-001 3
AHB01ETRP
Fig. 4X7
Fig. 4X6
Contents
Page
Before Use .......................................................................................... 1
About the Instruction Manual ............................................................ 2
Contents .............................................................................................. 4
Checking Items.................................................................................... 7
Safety Precautions .............................................................................. 9
Section 1 Maintenance
.........................................................1- A
1. Periodic Maintenance .................................................................1- 1
1.1 Precautionary Items before Maintenance ............................1- 1
1.2 Preparation for Maintenance .................................................1- 2
1.2.1 Preparation for Cleaning ...................................................1- 2
1.2.2 Preparation for Lubrication ...............................................1- 2
1.3 Maintenance Spots .................................................................1- 5
1.3.1 General View .......................................................................1- 5
1.3.2 Understanding of
Maintenance Items on Each Section .....................1- 8
1.3.3 Inspection, Cleaning, and Lubrication Spots ..................1- 9
1.4 Maintenance Method ..............................................................1-32
1.4.1 Replacement of Nozzle Change Cam ..............................1-32
1.4.2 Replacement of Nozzle Shaft
and Nozzle Clamp Spring ...................................1-35-1
1.5 Maintenance Check List .........................................................1-36
1.5.1 Daily Maintenance ..............................................................1-36
1.5.2 Weekly Maintenance ..........................................................1-37
1.5.3 Monthly Maintenance .........................................................1-38
1.5.4 Quarterly Maintenance ......................................................1-39
1.5.5 Half-Yearly Maintenance ....................................................1-40
1.5.6 Yearly Maintenance ............................................................1-40
2. Lists of Consumables and Important Servicing Parts .............1- 41
2.1 Lists of Consumables .............................................................1- 41
2.2 List of Important Servicing Parts ...........................................1- 42
Section 2 Troubleshooting
.................................................2- A
1. Scope ............................................................................................2- 1
1.1 Troubleshooting ......................................................................2- 1
1.2 "CHECK" Windows ..................................................................2- 2
1.2.1 "CHECK" Windows .............................................................2- 2
1.2.2 List of Check Messages ....................................................2- 3
0308-003 4 AHB01ETRP
0308-003 5 AHB01ETRP
Contents
Page
1.3 Machine Information ...............................................................2- 3-7
1.3.1 "Machine Information" Window ........................................2- 3-7
1.3.2 List of Check Messages ....................................................2- 3-9
2. Easy Troubleshooting .................................................................2- 6
2.1 Power Operation Impossible..................................................2- 6
2.2 Nothing Displayed on Touch Screen ....................................2- 7
2.3 [EMERGENCY STOP] Button Pressed .................................2- 8
2.3.1 During Automatic Operation ..............................................2- 8
2.3.2 During Pass Operation ......................................................2- 8-3
2.4 Continuous Operation Disabled during
Component Placement ........................ 2- 8-4
3. Troubleshooting after "ERROR" Window (Error ID) ...............2- 9
3.1 Typical Description ..................................................................2- 10
3.2 Error IDs and Controlled Areas .............................................2- 11
3.3 Error IDs and Remedial Procedures .....................................2- 12
4. Troubleshooting after "ERROR" Window
(Recognition Error ID) ..............................................................2-122
4.1 Typical Description ................................................................ 2-122
4.2 Recognition Error IDs and Controlled Areas ...................... 2-123
4.3 Recognition Error IDs and Remedial Procedures ............. 2-124
4.3.1 Recognition Communication and Data Errors ............. 2-124
4.3.2 Component Recognition Errors .................................... 2-140
4.3.3 P.E.C. Recognition Errors .............................................. 2-147
4.3.4 Nozzle Recognition Errors ............................................ 2-149
4.3.5 Various Teaching Errors................................................. 2-150
4.3.6 Lighting Control Board-to-Board
Communication Errors ........................................ 2-153