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SIPLACE 80S/F/G User’s Manual 8 Component Supply Edition 07/97 from S oftware Version SR.010.xx 8.6 Wafflepack Changer 8 - 25 8.6.7 Refilling t he Wafflepack Changer NOTE The mag azine carri ers with the item numb ers 00…
8 Component Supply SIPLACE 80S/F/G User’s Manual
8.6 Wafflepack Changer Edition 07/97 from Software Version SR.010.xx
8 - 24
8.6.5 Control and Display Elements
The wafflepack changer has an EMERGENCY STOP switch and a switch for changing the speed. These two
control elements are located on the machine base at the rear of the wafflepack changer.
●
Key
slow
With flatpack magazines carrying small components which could fall out of their pockets if the flatpack
magazine moves quickly, it is possible to reduce the speed for the flatpack magazine. Press the Slow
key
.
All flatpack magazines will now travel at a slower speed.
●
Switch
- EMERGENCY STOP
Press the EMERGENCY STOP
switch
. The power supply will be switched off and the entire system shut
down.
8.6.6 Safety Features
●
Switch - EMERGENCY STOP
The entire system with, for example, SIPLACE 80F and wafflepack changer is immediately stopped. At this
point placement can be continued or aborted. Make sure that all boards have been completely assembled.
●
Safety Door
Once the safety doors are opened the wafflepack changer is switched into a de-energized state and the
wafflepack changer's operational sequence stopped. Upon the safety door being closed the wafflepack
changer resumes operations.
CAUTION
∆
!
The wafflepack changer safety door should not be opened while a component is being picked up from the
wafflepack changer.
SIPLACE 80S/F/G User’s Manual 8 Component Supply
Edition 07/97 from Software Version SR.010.xx 8.6 Wafflepack Changer
8 - 25
8.6.7 Refilling the Wafflepack Changer
NOTE
The magazine carriers with the item numbers 00132110-04 (old) or 00116431-xx (new) can both be used.
However the two types cannot be used together: in other words, only magazines of exactly the same type can
be used at one time in the set-up.
-
The wafflepack changer can be refilled without the machine having to stop.
-
It is possible to approach and quit the filling position of the wafflepack changer even while placement is in
progress. In this connection see also Sections 5.4.6.5 and 5.4.6.6 of this user manual.
-
In the "Components feed" menu and in its submenu "Location (1-4)" those functions are described which
can be performed using the wafflepack changer.
-
If a wafflepack changer is physically installed and wired up to the corresponding location it will be possible
to approach and quit under Single functions even when there is no corresponding set-up. It is not possible
to input the fill level.
-
If refilling is carried out with a different set-up during the course of placement, the fill levels will have to be
communicated to the station afterwards (after transmission of the corresponding set-up).
-
Checking the magazine carrier assignments after quitting the refill position will be carried out against the
current set-up obtaining at the station. If refilling has already been carried out for a subsequent set-up, the
information in response to the request may not agree with the future set-up.
8.6.8 System Behaviour in Fault Situations
-
If the refill position is selected during pick-up or when a magazine carrier is being changed, the request will
be rejected with the message "Wafflepack changer currently being processed". Once the pick-up has been
completed it will still be necessary to reselect the menu item Go to refill position.
-
If the placement head accesses the wafflepack changer while it is in the refill position, the placement
sequence will be suspended until after the status message "Waiting for wafflepack changer refill position to
be quit" has been issued and refilling of the wafflepack changer has been finished by the operator.
-
If the operator selects any other wafflepack changer function, apart from Quit refill position, while the
changer is still in the refill position, the request will be refused with the message Wafflepack changer in
refill position. The same will apply with Quit refill position if the changer is not actually in the refill position.
-
If a wafflepack changer function is selected for a location where there is no wafflepack changer then this
will be refused after a 10 sec timeout with the message "No wafflepack changer at this location".
8 Component Supply SIPLACE 80S/F/G User’s Manual
8.6 Wafflepack Changer Edition 07/97 from Software Version SR.010.xx
8 - 26
8.6.9 Fitting the Wafflepack Changer
●
Before you have the wafflepack changer move into the machine, remove the lighting of the component
vision module.
CAUTION
O
The wafflepack changer can be moved into and out of the machine on its wheels, but it should be noted that
these wheels are not suitable for moving the wafflepack changer over longer distances. DANGER OF OVER-
TURNING! In such cases use the suitable lift truck (from item no. 00123141-01).
●
Move the wafflepack changer carefully into the desired location in the machine.
The docking pins of the wafflepack changer must be located above the docking slots of the SIPLACE
machine.
●
Check the dimension (87 ± 0.5 mm) between lower edge of magazine carrier and top of components table
(see Fig. 8.6.5)
Fig. 8.6.5 Aligning the WPC