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8 Component Supply SIPLACE 80S/F/G User’s M anual 8.7 Support for Flatpack Magazine (Manual Tray Support) Edition 07/97 from Software Version S R.010.xx 8 - 30 Fig. 8.7.1 Installation/removal - Key to Fi g. 8 .7.1 ➀ Cent…
SIPLACE 80S/F/G User’s Manual 8 Component Supply
Edition 07/97 from Software Version SR.010.xx 8.7 Support for Flatpack Magazine (Manual Tray Support)
8 - 29
8.7 Support for Flatpack Magazine
(Manual Tray Support)
PLEASE NOTE
The manual tray holder must only be placed on the right side of the SIPLACE 80F. The tray holder can only be
positioned so that the right edge covers no more than track 73.
8.7.1 General
With the support for flatpack magazines components can be picked up from individual flatpack magazines.
The flatpack magazines are changed by hand.
The support for flatpack magazines is positioned on the component table like a conveyor.
There are two different versions of the support which differ in their width.
Support for large flatpack magazine (260 mm) Item No. 00116430-01
Support for small flatpack magazine (136 mm) Item No. 00116432-01
8.7.2 Installation
●
Insert the front side of the manual tray rest into the associated centering pin (B in Fig. 8.7.1).
●
Position the rear of the manual tray rest into the spherical cap on the component table (A in Fig. 8.7.1).
●
Make sure the manual tray rest is resting securely on the components table.
●
Position one side of the flatpack magazine carrier in the mounting (C in Fig. 8.7.1) and press the other side
into the mounting (D in Fig. 8.7.1).
●
Slide the flatpack magazine up against the stop (E in Fig. 8.7.1).
●
Secure the flatpack magazine carrier by pressing the clamp downwards (F in Fig. 8.7.1).
●
To remove the flatpack magazine carrier press the clamp once more.
NOTE
With the "mounting for small flatpack magazine" (136 mm) a flatpack magazine (JEDEC or CENELEC flatpack
magazines) can be fitted directly to the mounting, in other words, without a flatpack magazine carrier being
used. The clamp will however need changing.
8.7.2.1 Changing the Clamp
●
Hold the retainer firmly (G in Fig. 8.7.1). Press the clamp (F in Fig. 8.7.1) downwards and remove the
retainer by pressing it out sideways.
8 Component Supply SIPLACE 80S/F/G User’s Manual
8.7 Support for Flatpack Magazine (Manual Tray Support) Edition 07/97 from Software Version SR.010.xx
8 - 30
Fig. 8.7.1 Installation/removal
- Key to Fig. 8.7.1
➀
Centering pins
➁
Magnetic rail
➂
Spherical caps
8.7.3 Data Input
Define the flatpack magazines as described in the SIPLACE UNIX line computer UNIX user's manual.
❒
SIPLACE 80S/F/G User’s Manual 9 Maintenance
Edition 07/97 from Software Version SR.010.xx
9 - I
Contents
Page
9 Maintenance
9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 3
9.1.1 SIPLACE 80S Placement Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 3
9.1.2 SIPLACE 80F Placement Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 4
9.1.3 SIPLACE G Placement Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 5
9.1.4 General Information (SIPLACE 80S, 80F, G). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 6
9.1.4.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 6
9.1.4.2 Information on the Sequence of Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 6
9.1.4.3 Protective Functions in the X Gantry Single Functions Menu . . . . . . . . . . . . . . . . . . . . . . . .9 - 7
9.1.5 Tools and Consumables Required for Maintaining the
SIPLACE 80S, 80F and G Placement Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 8
9.1.5.1 List of Materials Required for Maintenance of the SIPLACE 80S Placement Machines . . . . 9 - 8
9.1.5.2 List of Materials Required for Maintenance of the SIPLACE 80F Machine . . . . . . . . . . . . . .9 - 9
9.1.5.3 List of Materials Required for Maintenance of the SIPLACE G Adh. Appl. Machines . . . . . . 9 - 9
9.2 Maintenance Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 11
9.2.1 Basic Maintenance Schedule for the SIPLACE 80S and 80F . . . . . . . . . . . . . . . . . . . . . . . 9 - 11
9.2.2 Additional Maintenance for the SIPLACE 80F Placement Machine. . . . . . . . . . . . . . . . . . .9 - 14
9.2.3 Additional Maintenance for the SIPLACE G Adh. Application Machine . . . . . . . . . . . . . . . . 9 - 15
9.2.4 Instructions for Maintenance of SIPLACE Segments with Grease. . . . . . . . . . . . . . . . . . . . 9 - 16
9.3 Machine Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 17
9.3.1 Control Unit or Servo Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 17
9.3.1.1 Cleaning and Replacing the Filter Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 17
9.3.2 PCB Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 18
9.3.2.1 Cleaning the Conveyor Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 18
9.3.2.2 Maintenance of the Width Adjustment Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 18
9.3.2.3 Cleaning the Dust Filter of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 20
9.3.3 Component Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 20
9.3.3.1 Removing Feeder Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 20
9.3.3.2 Cleaning the Components Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 21
9.3.3.3 Cleaning the Feeder Modules, Clearing Loose Components. . . . . . . . . . . . . . . . . . . . . . . . 9 - 21
9.3.3.4 Oiling the bearing surface for the feeder modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 21
9.3.3.5 Maintenance of the Magnetic Strips and Bearing Surfaces of the Feeders . . . . . . . . . . . . . 9 - 21
9.3.3.6 Refitting the Feeder Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22
9.3.3.7 Removing and Installing the Component Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 22
9.3.4 Empty Tape Cutters of the SIPLACE 80S and 80F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 24
9.3.4.1 Emptying the Waste Tape Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 24
9.3.4.2 Maintenance of the Guide Rail and Rotary Cutter Carriage, Checking the Cutting Edge . .9 - 24
9.3.5 Compressed Air Unit, Siplace 80S and 80F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 28
9.3.5.1 Checking the 5.1 bar Operating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 28
9.3.5.2 2.3 bar Pressure for Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 30