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9 Maintenance SIPLACE 80S /F/G User’s Manual 9.1 Overview Edition 07/97 from Software Vers ion SR.010.xx 9 - 8 9.1.5 Tools and Consumab les Requ ired for Ma intaining the SIPLACE 80S, 80F and G Placement Machines The lis…

SIPLACE 80S/F/G User’s Manual 9 Maintenance

Edition 07/97 from Software Version SR.010.xx 9.1 Overview

9 - 7

●

For various types of maintenance work you will require the ’Single functions’ menu.

For details regarding these menus please refer to Chapter 6.

●

When you change over from the ’Gantry 1 functions’ menu to the ’Gantry 2 functions’ menu or when you

quit the ’Gantry functions’ menu, with the SIPLACE 80S and 80F machines only a head reference run will

be carried out and no gantry reference run. This head reference run does not include either a vacuum test

or a height reference run.

For this reason, after any maintenance work during which sleeves were removed from the star, always

select the ’Vacuum test revolver head’

menu, doing so before you quit the ’Gantry x functions

menu’:

Check the assignments of the nozzle sizes to their places of installation and the vacuum reached in each

case. This information will be displayed on the screen. After this, for the height reference run select the

’Revolver head nozzle offset’ menu and then quit the ’Gantry x functions’

menu.

●

If, under the ’Gantry x functions’ menu, you have opened the safety cover and moved the gantry by hand

then the gantry will return at a lower speed to its starting position once the safety hoods have been closed

and the start button pressed.

9.1.4.3 Protective Functions in the

X Gantry Single Functions

●

If you selected the ’Single functions’ menu, followed by the ’Gantry functions’ menu, then the protective

covers will be unlocked automatically and the power to the gantry and head axes switched off.

●

When the protective covers are unlocked, the operating voltage for the coplanarity laser module on

SIPLACE 80F automatic placement machines is switched off. The operating voltage LED on the module

also goes out.

●

In order to use the ’Single functions’ menu, the key switch must be set to the 'Released' position and then

locked again by an authorized person.

●

The x and y gantry axes will only be switched on when this is required for the selected function. Here, after

being so requested on the screen, you must close the safety hoods and press the start button.

●

While the key switch is unlocked and the protective covers are open, all the other ’Single functions’ can be

used, such as the ’Cycle star’ function for removing a segment. The power to the X/Y gantry axes is

switched off.

9 Maintenance SIPLACE 80S/F/G User’s Manual

9.1 Overview Edition 07/97 from Software Version SR.010.xx

9 - 8

9.1.5 Tools and Consumables Required for Maintaining the

SIPLACE 80S, 80F and G Placement Machines

The lists of materials stated below indicate all of the tools, equipment and consumables required for maintain-

ing the SIPLACE 80S/F/G machines.

NOTE

•

Always use soft, clean and lint-free cloths for cleaning work.

•

Do not use any solvents, use ethyl alcohol only!

•

Apply all lubricants and all oil only sparingly and only where required.

9.1.5.1 List of Materials Required for Maintenance of the SIPLACE 80S Placement

Machines

For maintenance you will require the tools and equipment listed below:

Tools, Equipment Item number

Brush

Brush with short bristles

Calibrating unit RLCD 00306034-01

Collecting pan

Grease gun 02101695-01

Hexagon socket screw key, set of

Laboratory gloves, white

Marker pen, permanent

Oilstone

Segment removal tool for V1 segments 02101789-01

Segment removal tool for V2 segments 00305897-02

Segment storage case 00302217-01

Standard screwdrivers, set of

Tweezers

Vacuum cleaner

Work gloves, strong

HS/SP/WPC/ SIPLACE 80 component table platform truck 00123141-01

Tab. 9.1.1 Tools and equipment required for maintenance of the SIPLACE 80S placement machine

SIPLACE 80S/F/G User’s Manual 9 Maintenance

Edition 07/97 from Software Version SR.010.xx 9.1 Overview

9 - 9

9.1.5.2 List of Materials Required for Maintenance of the SIPLACE 80F Machine

The lists of materials required for maintenance of the SIPLACE 80S placement machine also apply to the

SIPLACE 80F. In addition you will need:

9.1.5.3 List of Materials Required for Maintenance of the SIPLACE G Adh. Appl.

Machines

For maintenance of the SIPLACE G adhesive application machine you will additionally require the tools and

equipment listed below:

Consumables Item number

Cloth, lint-free

Ethyl alcohol

Filter mat 230 x 360 00315209-01

Segment maintenance cloth 00315253-01

Soapy water

Staburags N12 lubrication grease 02100611-01

Tissue

Unimoly GL 82 00310282-01

Unisilkon L250L 00310259-01

Urethyn E/M2, grease cartridge 02101696-01

Watchmaker’s oil, 5 ml 02100393-01

WD 40 anti-corrosive agent 00325833-01

Tab. 9.1.2 Consumables required for maintenance of the SIPLACE 80S placement machine

Tools and equipment Item number

Change-over table lifting cart HS/SP/WPW/SIPLACE 80 00123141-01

Nozzle removal tool 00311448-01

Tab. 9.1.3 Additional tools and equipment required for maintenance of the SIPLACE 80F placement machine

Consumables

Lens cleaning cloth, moisture-sealed pack

Lens cleaning tissue (from Kodak, for example)

Talcum

Tab. 9.1.4 Additional consumables required for maintenance of the SIPLACE 80F placement machine

Tools, Equipment Item number

Cleaning bolt 00308575-06

Universal ultra-sonic cleaning bath 02102349-01

Tab. 9.1.5 Tools and equipment required for maintenance of the SIPLACE G adhesive application machine