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SIPLACE 80S/F/G User’s Manual 9 Maintenance Edition 07/97 from S oftware Version SR.010.xx 9.2 Maintenance Sch edules 9 - 13 Module S ubassembly To be carried out every 2months (120 / 14 0 shifts) Equipment Date done Rev…

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9 Maintenance SIPLACE 80S/F/G User’s Manual
9.2 Maintenance Schedules Edition 07/97 from Software Version SR.010.xx
9 - 12
Module Subassembly
To be carried out every two weeks
(30/35 shifts)
Equipment
Date
done
V2 Segments
(revolver
head)
V2 segments with
green stickers
= maintenance without
greasing
Replace
(see
Short Reference Mainte-
nance Segment Version 2,
German + English
Item No.: 00190442-01)
A clean set of seg-
ments has to be
available
O ring in sleeve (green)
Clean, replace, if necessary
Must not be greased
Segment mainte-
nance cloth
Tab. 9.2.3 Basic maintenance schedule for the SIPLACE 80S and 80F: To be carried out every two weeks
Module Subassembly
To be carried out every month
(60 / 70 shifts)
Equipment
Date
done
Width adjust-
ment unit
Recirculating ball screws Clean dry
Vacuum cleaner,
dry cloth
Ball tracks
Clean, apply a small amount of
grease with a cloth
Staburags N12 lubri-
cation grease
cloth
Slide faces
Clean, oil lightly
(apply a small amount
of oil with a cloth)
Watchmaker’s oil
No. 3
Compressed
air unit
Water trap Drain condensate Collecting pan
Filter element
Check filter cartridge and
replace if necessary;
item no. 00201101-01
Swivel doors Bar code strips Clean dry Dry cloth
Gantry X, Y toothed belt
Grease root and tip
of the toothed belt lightly
Staburags N12 lubri-
cation grease,
brush with short
bristles
Components
table
Magnetic strips and rest-
ing surface of conveyors
during refits
Inspect surface, if necessary
apply oilstone, and clean
Apply lubricant and corrosion
protection agent
Oilstone
WD40
Safety hood Guides for safety hood
Clean, applying a small amount of
grease with a brush
Ethyl alcohol,
Staburags N12 lubri-
cation grease
PCB conveyor
Hexagonal shaft and
guide shafts
Clean, applying a small amount of
grease with a cloth
Staburags N12
lubrication grease
cloth
Empty tape
cutters
Guide rail
Apply lubricant and corrosion
protection agent
WD 40
Rotary cutter and
cutter blade
Apply lubricant and corrosion
protection agent
WD 40
Tab. 9.2.4 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out monthly (60 / 70 shifts)
SIPLACE 80S/F/G User’s Manual 9 Maintenance
Edition 07/97 from Software Version SR.010.xx 9.2 Maintenance Schedules
9 - 13
Module Subassembly
To be carried out every 2months
(120 / 140 shifts)
Equipment
Date
done
Revolver head Silencer
Blow out, if discolored, replace
Item No. 00320964-01
Compressed air
Tab. 9.2.5 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out every 2months (120/140 shifts)
Module Subassembly To be carried out once a year Equipment
Date
done
Tape cutter
Spherical liner
Grease: 0.5 g + 0,25 g per
lubricator nipple
Grease gun,
Urethyn E/M2
Both toothed belts Grease lightly Staburags N12
Tab. 9.2.6 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out once a year
Module Subassembly To be carried out as required Equipment
Date
done
Revolver head
Meshing
(screwdriver)
Clean, grease
Ethyl alcohol,
Unimoly GL82
Gear rack
(centering station)
Clean, grease
Ethyl alcohol,
Unimoly GL82
Meshing
(turning station)
Clean, grease
Ethyl alcohol,
Unimoly GL82
dp-station o-ring
Clean, replace, if necessary
Item No.: 00327165S01
Venturi nozzles Clean and replace o-rings Ethyl alcohol
O-rings (Venturi nozzles)
Replace, do maintenance before
installation
Unisilkon L250L,
cloth
Tab. 9.2.7 Basic maintenance schedule for the SIPLACE 80S and 80F:To be carried out once a year
9 Maintenance SIPLACE 80S/F/G User’s Manual
9.2 Maintenance Schedules Edition 07/97 from Software Version SR.010.xx
9 - 14
9.2.2 Additional Maintenance for the SIPLACE 80F Placement Machine
Module Subassembly
To be carried out weekly
(15 / 17 shifts )
Equipment
Date
done
IC head
Friction wheel at the
motor of the d axis
Clean
Ethyl alcohol,
lint-free cloth
O-ring of pick-up star
Clean groove, check and service
sealing ring, if necessary replacing
Ethyl alcohol,
Unisilkon L250L
Tab. 9.2.8 Additional maintenance for the SIPLACE 80F: To be carried out weekly
Module Subassembly
To be carried out every month
(60 / 70 shifts)
Equipment
Date
done
IC head
IC head nozzles,
diaphragm
Apply a small amount of talcum
with a cloth
Talcum,
lint-free cloth
Sleeve Oil sleeve Watchmaker’s oil
Encoder disk Clean Lens cleaning cloth
Friction wheel of
drive unit
Check for contamination
Ethyl alcohol,
lint-free cloth
Cover Check for contamination
Ethyl alcohol,
lint-free cloth
Tab. 9.2.9 Additional maintenance for the SIPLACE 80F: To be carried out every month (60 / 70 shifts)
Module Subassembly
To be carried out every 8 months
(880 / 960 shifts)
Equipment
Date
done
Wafflepack
changer
Recirculating ball screws
linear guides
Clean, grease
(lubrication nipple)
Grease gun
Urethyn E/M2
Tab. 9.2.10 Additional maintenance for the SIPLACE 80F: To be carried out every 8 months (880 / 960 shifts)
Module Subassembly To be carried out as required Equipment
Date
done
IC head
Silencer
Inspect, replace if necessary;
Item No. 00308498-01
Vacuum nozzle
O-rings
Clean, inspect, grease
Ethyl alcohol,
Unisilkon L205L
IC camera
Clean reflective surfaces and
glass disk
Cloth for cleaning
optical equipment
FC camera
Clean reflective surfaces and
glass disk
Cloth for cleaning
optical equipment
Tab. 9.2.11 Additional maintenance for the SIPLACE 80F: To be carried out as required