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SIPLACE 80S/F/G User’s Manual 19 Error Message s Edition 12/96 from S oftware Version SR.009.xx 19.1 Error Messages 19 - 7 52 BERO SZ2 not being actuated CAUSE ● Bad plu gged conn ection of the screwdri ver at the ga ntr…

19 Error Messages SIPLACE 80S/F/G User’s Manual
19.1 Error Messages Edition 12/96 from Software Version SR.009.xx
19 - 6
30 BERO SZ2 not released (close segment)
CAUSE
●
Proximity switch defective; component jammed between screwdriver and segment;
motor of the screwdriver defective.
REMEDY
●
Replace proximity switch, adjust sensing distance; remove component; check toothing for damage;
replace motor with hub, carry out calibration on the motor control board.
38 Star axis does not reach setpoint position ?
CAUSE
●
Segment slit position incorrect at insertion; component jammed between toothed belt and toothed
belt pulley; speed was input incorrectly in the MA_DATA; power supply interrupted; motor defective;
belt tension not correct; segment cam is rubbing against the Z axis.
REMEDY
●
Insert segment with correct slit position; remove component; correct speed value correspondingly;
check plugged connections; replace motor, adjust toothed belt tension, carry out calibration of the
servo board; slacken cam leaf springs of segment and realign cam.
43 Component not at nozzle after pick-up
CAUSE
●
Suction face of the nozzle damaged; nozzle too small; component was not supplied.
REMEDY
●
Fit new nozzle; check component feed.
44 Component not at nozzle before placement
CAUSE
●
Suction face of the nozzle damaged; nozzle too small; jaws of the centering station bouncing; com-
ponent was not picked up properly; vacuum in the holding circuit too low; vacuum board defective.
REMEDY
●
Fit new nozzle; carry out calibration of the motor control board; check component feed, call SMD
Service.
48 Results of vac measurement of pick-up & reject station inversed
CAUSE
●
Vacuum circuit defective; compressed air bad.
REMEDY
●
Check vacuum circuit; check compressed air.
50 SZ1 only succeeded on the second attempt
CAUSE
●
Stiffness in the gearwheel/pinion of the screwdriver; stiffness in the pusher movement; calibration of
the motor control board not optimal.
REMEDY
●
Maintain screwdriver; maintain segment; carry out calibration of the motor control board.

SIPLACE 80S/F/G User’s Manual 19 Error Messages
Edition 12/96 from Software Version SR.009.xx 19.1 Error Messages
19 - 7
52 BERO SZ2 not being actuated
CAUSE
●
Bad plugged connection of the screwdriver at the gantry board; motor control board
defective.
REMEDY
●
Check plugged connections; fit new motor control board, carry out calibration of the axes.
53 SZ2 only succeeded on second attempt
CAUSE
●
Stiffness in the gearwheel/pinion of the screwdriver; stiffness in the pusher movement; calibration of
the motor control board not optimal.
REMEDY
●
Maintain screwdriver; maintain segment; carry out calibration of the motor control board.
54 BERO SZ1 not being actuated
CAUSE
●
Bad plugged connection of the screwdriver at the gantry board; motor control board defective.
REMEDY
●
Check plugged connections; fit new motor control board, carry out calibration of the axes.
59 X axis does not reach setpoint position
CAUSE
●
Mechanism jamming; toothed belt parted; drive motor with tacho defective; calibration of the axis
incorrect.
REMEDY
●
Check mechanism; fit new toothed belt; fit new motor with tacho; carry out axis calibration.
60 Y axis does not reach setpoint position
CAUSE
●
Mechanism jamming; toothed belt parted; drive motor with tacho defective; calibration of the axis
incorrect.
REMEDY
●
Check mechanism; fit new toothed belt; fit new motor with tacho; carry out axis calibration.
61 Z axis does not reach setpoint position
CAUSE
●
Cam disk in incorrect position at zero pulse; motor defective; z axis jamming.
REMEDY
●
Fit cam disk in correct rotational position; redetermine zero point correction; replace motor; carry out
axis calibration; fit spare placement head.

19 Error Messages SIPLACE 80S/F/G User’s Manual
19.1 Error Messages Edition 12/96 from Software Version SR.009.xx
19 - 8
63 X axis disabled
CAUSE
●
x axis switched off at the axis controller switch.
REMEDY
●
x axis should be switched on at the axis controller switch.
64 Y axis disabled
CAUSE
●
y axis switched off at the axis controller switch.
REMEDY
●
y axis should be switched on at the axis controller switch.
65 D1 axis disabled
CAUSE
●
dp1 axis switched off at the axis controller switch.
REMEDY
●
dp1 axis should be switched on at the axis controller switch.
66 D2 axis disabled
CAUSE
●
dp2 axis switched off at the axis controller switch.
REMEDY
●
dp2 axis should be switched on at the axis controller switch.
67 Star axis disabled
CAUSE
●
Star axis switched off at the axis controller switch.
REMEDY
●
Star axis should be switched on at the axis controller switch.
68 Z axis disabled
CAUSE
●
z axis switched off at the axis controller switch.
REMEDY
●
z axis should be switched on at the axis controller switch.
75 Programmed position of Z axis outside travel range
CAUSE
●
Machine data in the line computer erroneous; height reference run is not carried out on the PCB
conveyor.
REMEDY
●
Check the machine data in the line computer.