KD-2077_使用说明书 - 第8页

2-3 装置的启动和结束 ······························································································ 2-6 2-3-1 装置的启动 ······························································································…

・为了确保安全使用本点胶机，作以下说明。

第 1 部基本篇

第 1 章设备概要

1-1 本设备的概要 ···································································································· 1-1

1-1-1 前言 ········································································································ 1-1

1-1-2 特长 ········································································································ 1-2

1-1-3 系统构成 ·································································································· 1-3

1-2 本设备的构成 ···································································································· 1-4

1-2-1 本设备的构成 ······························································································ 1-5

-2-1-1 基板传送部分的构造 ········································································ 1-6

-2-1-2 点胶头单元的构成 ··········································································· 1-7

1-2-1-3 针 ································································································ 1-8

-2-1-4 OCC 的构成 ················································································· 1-10

1-2-2 设备规格 ································································································ 1-11

1-2-3 电气规格 ································································································ 1-13

1-2-4 对象胶粘剂及注射器 ················································································· 1-14

1-2-5 对象元件 ································································································ 1-14

1-2-6 印刷基板规格 ·························································································· 1-15

1-2-7 水头差补正功能、残量检知功能 ·································································· 1-18

1-2-8 X,Y,Z,θ

轴的说明 ·····················································································

1-19

1-2-9 与外部设备的接口 ···················································································· 1-20

1-2-10 略语说明 ······························································································ 1-23

1-3 基本操作 ········································································································ 1-24

1-3-1 画面的构成 ····························································································· 1-24

1-3-2 输入装置 ································································································ 1-26

1-3-3 操作方法 ································································································ 1-34

1-4 菜单与命令 ····································································································· 1-42

1-5 文件 ·············································································································· 1-53

1-5-1 新建······································································································ 1-54

1-5-2 打开（文件的读入） ················································································· 1-53

1-5-3 保存······································································································ 1-54

1-5-4 另存为 ··································································································· 1-54

1-5-5 文件管理 ································································································ 1-56

1-5-6 生产程序初始目录 ···················································································· 1-57

1-5-7 打印机设置 ····························································································· 1-57

1-5-8 打印······································································································ 1-58

1-5-9 设备信息的保存 ······················································································· 1-60

1-5-10 保存图

像数据 ························································································ 1-64

1-5-11 硬件安全拆卸 ························································································ 1-68

1-6 C 盘的更新操作 ······························································································· 1-69

第 2 章生产程序

2-1 流程图 ············································································································· 2-1

2-2 概要 ················································································································ 2-2

2-2-1 生产模式 ·································································································· 2-2

2-2-2 生产流程 ·································································································· 2-3

2-2-3 生产主菜单的构成 ······················································································ 2-4

2-3 装置的启动和结束 ······························································································ 2-6

2-3-1 装置的启动 ······························································································· 2-6

2-3-2 装置的结束方法 ························································································· 2-9

2-3-3 停电时的措施 ·························································································· 2-10

2-3-4 事件画面 ································································································ 2-14

2-4 预热 ·············································································································· 2-15

2-4-1 初始画面 ································································································ 2-15

2-4-2 条件设置 ································································································ 2-16

2-4-3 运行内容 ································································································ 2-17

2-5 空运行模式 ····································································································· 2-18

2-6 文件操作 ········································································································ 2-19

2-6-1 打开（读入文件） ···················································································· 2-19

2-6-2 保存······································································································ 2-20

2-6-3 另存为 ··································································································· 2-20

2-7 生产准备 ········································································································ 2-21

2-7-1 准备胶粘剂 ····························································································· 2-21

2-7-2 准备试胶聚酯带 ······················································································· 2-24

2-7-3 基板的设置 ····························································································· 2-25

2-7-3-1

传送部的构成 ···············································································

2-26

2-7-3-2 传送轨道宽度的调整 ······································································ 2-27

2-7-3-3 外形基准的调整方法 ······································································ 2-29

2-7-3-4 销基准的调整方法 ········································································· 2-31

2-7-3-5 其它调整 ····················································································· 2-35

2-8 生产画面 ········································································································ 2-36

2-8-1 生产画面的启动 ······················································································· 2-36

2-8-2 生产条件画面 ·························································································· 2-37

2-8-3 生产开始 ································································································ 2-42

2-8-3-1 生产状态 ····················································································· 2-43

2-8-3-2 生产设备状态画面 ········································································· 2-46

2-8-3-3 暂停 ··························································································· 2-51

2-8-3-4 中断 ··························································································· 2-54

2-8-3-5 退出生产 ····················································································· 2-54

2-9 生产管理信息 ·································································································· 2-55

2-9-1 生产管理信息 ·························································································· 2-55

2-9-2 传送・I/O 状态 ························································································ 2-58

2-10 工具

············································································································· 2-60

2-10-

1 操作选择 ······························································································ 2-60

2-10-2 自动基板宽调整 ····················································································· 2-60

2-10-3 输入点胶条件 ························································································ 2-62

2-10-4 针偏移量 ······························································································ 2-63

2-10-5 点胶压力微调 ························································································ 2-64

2-10-6 点胶确认结果 ························································································ 2-65

2-10-7 胶粘剂更换 ··························································································· 2-66

2-11 生产时的各种处理 ··························································································· 2-69

2-11-1 无胶粘剂 ······························································································ 2-69

2-11-2 发生标记识别错误 ·················································································· 2-70

2-11-3 试胶单元聚酯带用完 ··············································································· 2-71

2-11-4 点胶确认错误 ························································································ 2-72

2-11-5 循环停止 ······························································································ 2-74

2-11-6 重夹后生产 ··························································································· 2-74

2-11-7 打开安全盖 ··························································································· 2-87

2-11-8 气压下降 ······························································································ 2-88

2-11-9 温调报警 ······························································································ 2-89

2-12 生产支援 ······································································································· 2-90

2-12-1 检查生产程序 ························································································ 2-90

2-12-2 简易准备 ······························································································ 2-93

2-13 其它操作 ······································································································· 2-96

2-13-1 取得装置信息 ························································································ 2-96

第 3 章维护

3-1 日常检查项目一览 ······························································································ 3-1

3-2 各部分的检查 ···································································································· 3-2

3-2-1 气压········································································································ 3-2

3-2-2 管道及接头 ······························································································· 3-3

3-2-3 各单元气缸 ······························································································· 3-3

3-2-4 传送带 ····································································································· 3-6

3-2-5 传送滑轮 ·································································································· 3-7

3-2-6 挡片········································································································ 3-8

3-2-7 气弹簧 ····································································································· 3-9

3-2-8 连接器组件 O 形圈 ··················································································· 3-10

3-2-9 电缆·插头 ······························································································· 3-11

3-3 清扫 ·············································································································· 3-12

3-3-1 XY 轴直动单元 ························································································ 3-12

3-3-2 传送传感器 ····························································································· 3-13

3-3-3 OCC（偏光过滤器） ················································································ 3-13

3-3-4 各针······································································································ 3-14

3-3-5 风扇马达 ································································································ 3-15

3-4

加油 ··············································································································

3-16

3-4-1 XY 轴直动单元 ························································································ 3-16

3-4-2 滚珠丝杠（XY 轴） ·················································································· 3-17

3-4-3 传送螺旋轴（轴） ···················································································· 3-18

3-4-4 传送导轴 ································································································ 3-18

3-4-5 基板挡块部 ····························································································· 3-18

3-4-6 支撑台 ··································································································· 3-19

3-4-7 滚珠丝杠（点胶头部） ·············································································· 3-20

3-4-8 Z 凸轮环 ································································································ 3-21

3-4-9 点胶头选择器 ·························································································· 3-22

3-4-10 点胶头软管卷绕 ····················································································· 3-23

3-4-11 试胶单元 ······························································································ 3-24

3-5 更换 UPS 蓄电池(可选项) ··················································································· 3-25

3-6 消耗品一览表 ·································································································· 3-28

3-7 推荐定期更换用的零部件 ··················································································· 3-29

第 4 章. 制作生产程序

4-1 流程图 ············································································································· 4-1

4-2 选项 ················································································································ 4-2

4-2-1 用户组（用户级别） ··················································································· 4-2

4-2-1-1 用户组的变更 ················································································· 4-2

4-2-1-2 设置用户组环境 ·············································································· 4-3

4-2-2 调整日期和时间 ························································································· 4-3

4-2-3 显示语言设置 ···························································································· 4-4

4-3 制作生产程序 ···································································································· 4-5

4-3-1 启动生产程序编辑 ······················································································ 4-5

4-3-2 生产程序的制作步骤 ··················································································· 4-5

4-3-3 基板数据 ·································································································· 4-6