00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN - 第13页

Contents Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 13 12.9.1.1 Axis Unit A364 with CPP-CPP 429 12.9.1.2 Axis Unit A364 with CPP-Twin Head 430 12.9.1.3 Axis Unit A364 with Twin Head-Twin Head 431 12.9.1.4 Axis Uni…

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Contents
12 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
11.1.13.1Structure of the single conveyor 382
11.1.13.2Structure of the Dual Conveyor 383
11.1.13.3Structure of Quad Lane Conveyor 384
11.1.13.4Differences Between the X Series and X4I Conveyors With SW70x 384
11.1.14 Conveyor Modes 385
11.1.14.1Overview of Flexible Single Conveyor 385
11.1.14.2Overview of Dual Conveyor as Single Conveyor 385
11.1.14.3Overview of Dual Conveyor with Right or Left Side Fixed 386
11.1.14.4Overview of Dual Conveyor I‑Placement 387
11.1.14.5Overview of Quad Lane Conveyor 388
11.2 Technical Data 388
11.2.1 Technical Data - Single Conveyor 388
11.2.2 Technical Data - Dual Conveyor 389
11.2.3 Technical Data - Flexible Dual Conveyor 389
11.3 Conveyor Settings 390
11.3.1 Setting the Belt Tension 390
11.3.1.1 Belt Tension of PCB Conveyor (SIPLACE X, X4I) 391
11.3.2 Setting the Fixed Conveyor Edge (from SW701) 391
11.3.2.1 General Notes 391
11.3.2.2 Connecting the Dual Conveyor Lifting Tables 394
11.3.3 Width Adjustment Unit 395
11.3.3.1 Setting the Proximity Switch on the Adjustment Unit 395
11.3.3.2 Setting the Pneumatic Cylinder Proximity Switch on the Adjustment Unit 396
11.3.4 Setting the Laser Light Barrier for the Stopper Position 396
11.3.5 Light Barrier Function in the Placement Area 398
11.3.6 Light Barrier Functions in Input, Intermediate and Output Conveyors 398
11.3.7 Board Clamping Functions 399
11.3.7.1 Setting Board Clamping 400
11.3.7.2 Setting the Board Clamping 400
11.3.8 Lifting Table Functions 403
11.3.8.1 Adjusting the Speed of the Lifting Table (from SW701) 404
11.3.8.2 Setting the Lifting Table Unit [00358684-05] 405
11.3.9 Checks After Mechanical Work on the Conveyor 405
11.3.10 Conveyor Control TSP 301 406
11.3.10.1Jumper Settings for TSP 301 406
11.3.10.2Conveyor Control TSP 301 with Siemens Interface 407
11.3.10.3LED Display on Conveyor Control TSP 301 408
11.3.10.4Assignment Table: LEDs on the TSP 301 Conveyor Control 408
11.3.10.5Siemens/SMEMA TSP 301 Interface Description 411
11.4 Room for Your Sketches and Notes 412
12 Head Modularity 415
12.1 Important Information 415
12.2 SIPLACE X and X4I Configuration Options 415
12.2.1 Placement Principle 416
12.3 Head Modularity 417
12.3.1 Production requirements 417
12.3.2 Head Exchange 419
12.3.3 Calibration 419
12.3.3.1 Autoconfiguration 420
12.4 Head Modularity CPP/C&P to Twin Head 421
12.5 Head Modularity Twin Head to CPP/C&P 422
12.6 Head Modularity C&P20A to CPP Head 422
12.7 Preperation Head Plate 424
12.7.1 CPP 424
12.7.2 C&P20A 425
12.7.3 Twin Head 426
12.8 Compressed Air Distributor for the Placement Heads 426
12.9 Slots in the Axis Unit 428
12.9.1 Axis Unit A364 429
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 13
12.9.1.1 Axis Unit A364 with CPP-CPP 429
12.9.1.2 Axis Unit A364 with CPP-Twin Head 430
12.9.1.3 Axis Unit A364 with Twin Head-Twin Head 431
12.9.1.4 Axis Unit A364 with C&P20A-C&P20A 432
12.9.1.5 Axis Unit A364 with Twin Head 433
12.10 Hotlink Board Connections (Box PC) 434
12.11 Room for Your Sketches and Notes 435
13 MTC2 437
13.1 Overview 437
13.1.1 Functional principles 437
13.1.2 Occupying and numbering the tower 438
13.1.3 Technical Data 439
13.1.3.1 Dimensions, weight, miscellaneous data 439
13.1.3.2 Electrical Connections 439
13.1.3.3 Noise Emission Information 439
13.1.3.4 Permitted ambient conditions 439
13.1.4 Operational Safety 440
13.1.4.1 Safety Instructions 440
13.1.4.2 Safety Features 445
13.2 Construction and mode of operation 448
13.2.1 Lifting and Feeder Motors 449
13.2.2 Incorporating the MTC in the SIPLACE station 450
13.2.3 Reference position run 450
13.2.4 Installation MTC 2 451
13.2.5 Modules of the controller 452
13.2.5.1 C167 controller board 452
13.2.5.2 Masterdrives 453
13.2.5.3 24V power supply 453
13.2.5.4 Electronics board 453
13.2.5.5 Mounting plate 454
13.2.5.6 Block diagrams 456
13.2.6 Installation of MTC2 459
13.2.7 General Work Before Starting the MTC2 460
13.2.8 Placement Functions 460
13.2.8.1 Main View with MTC2 460
13.2.8.2 MTC2 - Placement Functions 460
13.2.8.3 "Matrix-tray changer" view (Example: location 2) 461
13.2.8.4 Terms used for the occupancy of a cassette 461
13.2.8.5 Functions in the "Matrix-tray changer" view 461
13.2.9 MTC2 - Individual Functions 462
13.3 MTC2 Calibration and Settings 464
13.3.1 Calibration sequence in general 464
13.3.1.1 Terms of calibration lifting axes 465
13.3.1.2 Terms of calibration feed axes 465
13.3.2 SITEST Calibration Flow Charts 467
13.3.2.1 Lifting axis 467
13.3.2.2 Feed axis 468
13.3.2.3 Machine Data 474
13.3.3 Adjustments Lifting Axes 475
13.3.3.1 Belt tension 475
13.3.3.2 Guide Rails and Stopper Bars 478
13.3.3.3 Cassette guide rails 479
13.3.4 Adjustments feed axes 481
13.3.4.1 Belt tension 481
13.3.4.2 Limit switch 483
13.3.4.3 Light barriers 484
13.3.4.4 Disengaging mechanism 488
13.3.5 Converting the power supply 489
13.3.5.1 Tools and Equipment 489
13.3.5.2 Procedure 489
13.3.5.3 Voltage distributor terminal X01 490
Contents
14 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
13.3.5.4 Motor Circuit Breaker 490
13.3.6 Machine Data 490
13.3.6.1 General machine parameters 490
13.3.6.2 Machine parameters for tower 1 491
13.3.6.3 Machine parameters for tower 2 492
13.3.7 Description of the LED terminal strips X04 and X05 493
13.3.8 Spare parts list for MTC1 494
13.4 Masterdrives 495
13.4.1 Operating the master drive with the parametrization unit (PMU) 495
13.4.2 Important Parameter for trouble shooting 495
13.4.3 Factory settings 496
13.4.4 Setting the CAN bus address at the master drive PMU 496
13.4.5 Downloading Parameter Sets 498
13.4.5.1 Requirements 498
13.4.5.2 Installation Drive Monitor 499
13.4.5.3 Start Drive Monitor 501
13.4.5.4 Uploading the Parameter Sets (Backup of Parameter Sets) 502
13.4.5.5 Download parameter set: 503
13.4.6 Error messages issued via the station 504
13.5 Room for Your Sketches and Notes 506
14 Measuring Equipment and Tools 509
14.1 SIPLACE Axis Tester (SAT) [03002801-01] 509
14.1.1 Scope of Delivery 511
14.2 SIPLACE Diagnosis Adapter A364 [03051220-01] 511
14.3 Axis Tester (Old Version) and Adapter Board 511
14.4 Track Signal Tester [00343785-01] 513
14.5 Track Signal Tester [00322510-01] 513
14.6 Belt Tension Device [00326015-01] 514
14.7 SIPLACE Compressed Air Tester [00311487-01] 514
14.8 Location Tester 515
14.9 Z End Stopper Star Gauge for C&P6/12 [03019865-01] 515
14.10 Adjustment Aid for C&P DLM [00327005-01] 516
14.11 Calibration Tool [03010565-xx] 517
14.12 Calibration Tool [03034148-xx] 517
14.13 Calibration Nozzle for TwinHead [03008862-xx] 517
14.14 Setting Gauge for Board Clamping [00369202-01] 518
14.15 Setting Gauge for Conveyor Laser Light Barrier 518
14.16 Room for Your Sketches and Notes 519