00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN - 第3页

Contents Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 3 Table of Contents 1 General 17 1.1 SIPLACE on the Worl d Wide Web (WWW) 17 1.2 Course Description AL2SXS 17 2 Operational Safety 19 2.1 Safety Instru ctions 19…

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Item no.: 00194614-08
www.siplace.com Printed by ASM Assembly Systems
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 3
Table of Contents
1 General 17
1.1 SIPLACE on the World Wide Web (WWW) 17
1.2 Course Description AL2SXS 17
2 Operational Safety 19
2.1 Safety Instructions 19
2.1.1 Safety of Operators and Other Persons 19
2.1.2 Safety of Plant and Equipment 19
2.2 Warning Labels 19
2.2.1 Warning Labels W201, W203, W204 and W210 on the Machine 19
2.2.1.1 Warning Label W201 21
2.2.1.2 Warning Label W203 22
2.2.1.3 Warning Label W204 22
2.2.1.4 Warning Label W210 22
2.2.1.5 Safety Instructions 22
2.2.2 Warning label W202 on the gantries 23
2.2.3 Warning Label W205 on the Tape Cutter 24
2.2.3.1 Warning Label W205 on the Top 24
2.2.3.2 Warning Label W205 on the Underside of the Component Trolley Docking Unit (HF-
Series)
25
2.2.3.3 Warning Label W205 on the Waste Slide (X-Series) 26
2.2.3.4 Warning label W205 on the cross bar below the tape cutter 27
2.2.4 Warning strips on the empty tape duct 28
2.2.5 Warning label W206 and W1 on the power supply unit 28
2.2.6 Warning and Information Labels on the Power Supply Unit 30
2.2.7 Warning Label W207 31
2.2.7.1 Warning Label W207 on the Axis Unit 31
2.2.8 Warning label W208 "laser class 2" on the PCB conveyor 31
2.2.9 Warning label W209 on the emergency stop buttons 32
2.2.10 Warning Label W211 on the CEKON Plug 33
2.3 Safety Instructions for Operating the Machine 34
2.3.1 Safety Instructions for C&P20A Head 34
2.3.2 Safety Instructions for the Twin Head 34
2.3.2.1 Safety Instructions for Manual Movement of Z Axis on Twin Head 35
2.3.2.2 Safety Instructions for Twin Head Vision Modules 35
2.3.3 Safety Instructions for Moving the Component Trolley 35
2.4 Safety Features 36
2.4.1 Switches and Buttons on the Placement Machine 36
2.4.1.1 Position of Switches and Buttons on the Placement Machine 36
2.4.1.2 Position of protective switches on the placement machine 37
2.4.1.3 Function Description 37
2.4.2 Position of Pushbutton for Docking and Undocking the Component Trolley 39
2.4.3 Safety and Signaling Circuit 39
2.4.3.1 Safety Circuit Function 39
2.4.3.2 Safety Loops 40
2.5 ESD Guidelines 40
2.5.1 Handling ESD Modules 40
2.5.2 Measurements and Modifications to ESD Modules 41
2.5.3 Dispatching ESD Modules 41
3 Overview 43
3.1 SIPLACE X Series 43
3.1.1 SIPLACE X and X4I Configuration Options 44
3.1.1.1 Placement Principle 45
3.1.2 Configurations 46
3.1.2.1 SIPLACE X4 Configuration 46
Contents
4 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
3.1.2.2 SIPLACE X4 with MTC2 - Configuration 46
3.1.2.3 SIPLACE X3 with 1 MTC2 - Configuration 47
3.1.2.4 SIPLACE X3 with 2 MTC2 - Configuration Options 47
3.1.2.5 SIPLACE X2 Configuration 48
3.1.2.6 SIPLACE X4I - Configuration 48
3.1.3 Siplace X Series Specifications (Excerpt) 49
3.1.4 Overview of Placement Head Component Heights 50
3.2 Overview of Components 51
3.2.1 Power supply 51
3.2.1.1 Overview of Voltages in the Power Supply Unit 52
3.2.2 Pneumatic Unit 52
3.2.2.1 Pneumatic Circuit For Cooling the Y Linear Motors in Placement Areas 1/2 53
3.2.2.2 Pneumatic Circuit For Cooling the X Linear Motors in Placement Areas 1/2 53
3.2.2.3 Compressed Air Distributor Block 53
3.2.3 Sectors 1 - 4 54
3.2.4 Computer Unit with BoxPC 54
3.2.5 Axis Unit with A364 55
3.2.5.1 Axis Unit A364 56
3.2.5.2 Axis Controller Board A364 57
3.2.6 Changeover Table Components 57
3.2.6.1 Docking and Undocking 58
3.2.6.2 Setting the Height of the Changeover Table 58
3.2.6.3 Overview of X Feeders 59
3.2.7 X/Y Axis Construction 60
3.2.7.1 X Axis Construction 60
3.2.7.2 X Axis Technical Data 61
3.2.7.3 Y Axis Construction 61
3.2.7.4 Y Axis Technical Data 61
3.2.8 SIPLACE Vision 61
3.2.8.1 Digital PCB Camera (Standard) SST34 62
3.2.8.2 Component Camera C&P20A 63
3.2.8.3 Component Camera CPP 63
3.2.8.4 Stationary Component Cameras 65
3.2.9 C&P20A Head 68
3.2.9.1 Description 68
3.2.9.2 Overview of Functions for Star Stations 1-20 69
3.2.9.3 Nozzle Changer for C&P20 Head 70
3.2.10 CPP Head 71
3.2.10.1 Overview 71
3.2.10.2 Overview of Functions 72
3.2.10.3 Description 72
3.2.10.4 Nozzle Changer (NC) 73
3.2.10.5 Nozzle Magazines 74
3.2.10.6 Nozzle Stations 75
3.2.10.7 Nozzle types 76
3.2.11 Twin Head 77
3.2.11.1 Description 77
3.2.11.2 Nozzle Changer for Twin Head 77
3.2.12 Conveyor System 78
3.2.12.1 General 78
3.2.12.2 Single Conveyor Construction 79
3.2.12.3 Dual Conveyor Construction 80
3.2.12.4 Quad Lane Conveyor Construction 80
3.3 Room for Your Sketches and Notes 81
4 Communication and Control 83
4.1 Overview 83
4.1.1 Networking Overview 84
4.2 Networking Address 84
4.2.1 Checking the Network Addresses 84
4.2.1.1 Station Computer Box PC 84
4.2.1.2 Vision Computer Box PC 86