00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN - 第4页

Contents 4 Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 3.1.2.2 SIPLACE X4 with MT C2 - Configuration 46 3.1.2.3 SIPLACE X3 with 1 MT C2 - Configuration 47 3.1.2.4 SIPLACE X3 with 2 MTC2 - Configuration Options 47 3…

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Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 3
Table of Contents
1 General 17
1.1 SIPLACE on the World Wide Web (WWW) 17
1.2 Course Description AL2SXS 17
2 Operational Safety 19
2.1 Safety Instructions 19
2.1.1 Safety of Operators and Other Persons 19
2.1.2 Safety of Plant and Equipment 19
2.2 Warning Labels 19
2.2.1 Warning Labels W201, W203, W204 and W210 on the Machine 19
2.2.1.1 Warning Label W201 21
2.2.1.2 Warning Label W203 22
2.2.1.3 Warning Label W204 22
2.2.1.4 Warning Label W210 22
2.2.1.5 Safety Instructions 22
2.2.2 Warning label W202 on the gantries 23
2.2.3 Warning Label W205 on the Tape Cutter 24
2.2.3.1 Warning Label W205 on the Top 24
2.2.3.2 Warning Label W205 on the Underside of the Component Trolley Docking Unit (HF-
Series)
25
2.2.3.3 Warning Label W205 on the Waste Slide (X-Series) 26
2.2.3.4 Warning label W205 on the cross bar below the tape cutter 27
2.2.4 Warning strips on the empty tape duct 28
2.2.5 Warning label W206 and W1 on the power supply unit 28
2.2.6 Warning and Information Labels on the Power Supply Unit 30
2.2.7 Warning Label W207 31
2.2.7.1 Warning Label W207 on the Axis Unit 31
2.2.8 Warning label W208 "laser class 2" on the PCB conveyor 31
2.2.9 Warning label W209 on the emergency stop buttons 32
2.2.10 Warning Label W211 on the CEKON Plug 33
2.3 Safety Instructions for Operating the Machine 34
2.3.1 Safety Instructions for C&P20A Head 34
2.3.2 Safety Instructions for the Twin Head 34
2.3.2.1 Safety Instructions for Manual Movement of Z Axis on Twin Head 35
2.3.2.2 Safety Instructions for Twin Head Vision Modules 35
2.3.3 Safety Instructions for Moving the Component Trolley 35
2.4 Safety Features 36
2.4.1 Switches and Buttons on the Placement Machine 36
2.4.1.1 Position of Switches and Buttons on the Placement Machine 36
2.4.1.2 Position of protective switches on the placement machine 37
2.4.1.3 Function Description 37
2.4.2 Position of Pushbutton for Docking and Undocking the Component Trolley 39
2.4.3 Safety and Signaling Circuit 39
2.4.3.1 Safety Circuit Function 39
2.4.3.2 Safety Loops 40
2.5 ESD Guidelines 40
2.5.1 Handling ESD Modules 40
2.5.2 Measurements and Modifications to ESD Modules 41
2.5.3 Dispatching ESD Modules 41
3 Overview 43
3.1 SIPLACE X Series 43
3.1.1 SIPLACE X and X4I Configuration Options 44
3.1.1.1 Placement Principle 45
3.1.2 Configurations 46
3.1.2.1 SIPLACE X4 Configuration 46
Contents
4 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
3.1.2.2 SIPLACE X4 with MTC2 - Configuration 46
3.1.2.3 SIPLACE X3 with 1 MTC2 - Configuration 47
3.1.2.4 SIPLACE X3 with 2 MTC2 - Configuration Options 47
3.1.2.5 SIPLACE X2 Configuration 48
3.1.2.6 SIPLACE X4I - Configuration 48
3.1.3 Siplace X Series Specifications (Excerpt) 49
3.1.4 Overview of Placement Head Component Heights 50
3.2 Overview of Components 51
3.2.1 Power supply 51
3.2.1.1 Overview of Voltages in the Power Supply Unit 52
3.2.2 Pneumatic Unit 52
3.2.2.1 Pneumatic Circuit For Cooling the Y Linear Motors in Placement Areas 1/2 53
3.2.2.2 Pneumatic Circuit For Cooling the X Linear Motors in Placement Areas 1/2 53
3.2.2.3 Compressed Air Distributor Block 53
3.2.3 Sectors 1 - 4 54
3.2.4 Computer Unit with BoxPC 54
3.2.5 Axis Unit with A364 55
3.2.5.1 Axis Unit A364 56
3.2.5.2 Axis Controller Board A364 57
3.2.6 Changeover Table Components 57
3.2.6.1 Docking and Undocking 58
3.2.6.2 Setting the Height of the Changeover Table 58
3.2.6.3 Overview of X Feeders 59
3.2.7 X/Y Axis Construction 60
3.2.7.1 X Axis Construction 60
3.2.7.2 X Axis Technical Data 61
3.2.7.3 Y Axis Construction 61
3.2.7.4 Y Axis Technical Data 61
3.2.8 SIPLACE Vision 61
3.2.8.1 Digital PCB Camera (Standard) SST34 62
3.2.8.2 Component Camera C&P20A 63
3.2.8.3 Component Camera CPP 63
3.2.8.4 Stationary Component Cameras 65
3.2.9 C&P20A Head 68
3.2.9.1 Description 68
3.2.9.2 Overview of Functions for Star Stations 1-20 69
3.2.9.3 Nozzle Changer for C&P20 Head 70
3.2.10 CPP Head 71
3.2.10.1 Overview 71
3.2.10.2 Overview of Functions 72
3.2.10.3 Description 72
3.2.10.4 Nozzle Changer (NC) 73
3.2.10.5 Nozzle Magazines 74
3.2.10.6 Nozzle Stations 75
3.2.10.7 Nozzle types 76
3.2.11 Twin Head 77
3.2.11.1 Description 77
3.2.11.2 Nozzle Changer for Twin Head 77
3.2.12 Conveyor System 78
3.2.12.1 General 78
3.2.12.2 Single Conveyor Construction 79
3.2.12.3 Dual Conveyor Construction 80
3.2.12.4 Quad Lane Conveyor Construction 80
3.3 Room for Your Sketches and Notes 81
4 Communication and Control 83
4.1 Overview 83
4.1.1 Networking Overview 84
4.2 Networking Address 84
4.2.1 Checking the Network Addresses 84
4.2.1.1 Station Computer Box PC 84
4.2.1.2 Vision Computer Box PC 86
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 5
4.3 CAN Bus 87
4.3.1 General Structure 88
4.3.2 CAN Bus Protocol 89
4.3.2.1 11 Bit Identifier 89
4.3.2.2 CAN Bus Arbitration 89
4.3.2.3 Errors on the CAN Bus 91
4.3.3 CAN Bus Structure 91
4.3.3.1 CAN Bus Concept Siplace X2 92
4.3.3.2 CAN Bus Concept SiplaceX3 93
4.3.3.3 CAN Bus Concept SiplaceX4 94
4.3.3.4 CAN Bus Concept Siplace X4I 95
4.3.3.5 CAN-Bus Concept with One Wire Bus for SIPLACE X4I 95
4.3.3.6 CAN-Bus Concept with One Wire Bus e.g. SiplaceX3 96
4.3.4 CAN Bus Processor Board C&P Head 97
4.3.4.1 CAN Bus-Controlled Functions on the C&P20A Head 98
4.3.4.2 CAN Bus-Controlled Functions on the CPP Head 99
4.3.4.3 CAN Bus-Controlled Functions on the Twin Head 100
4.3.5 CAN Bus Communication with Axis Controller 100
4.3.6 Communication SIPLACE Vision 102
4.3.6.1 Communication During Image Acquisition 102
4.3.7 Communication DP Drives, C&P20A and CPP Head 103
4.3.8 Communication CPP Head 104
4.3.8.1 Communication to the DP Drives 104
4.3.8.2 CAN Bus Communication to the DP Drives 105
4.3.8.3 EEPROMs on CPP Head 105
4.3.8.4 Data Transfer 106
4.3.9 X Feeder - Communication 106
4.3.10 CAN I/O Module (SLIO) SIPLACE X 107
4.3.10.1 DIP Switch on Main and Subdistributor (for Version -03) 107
4.3.10.2 I/O Module, Main Distributor (Inputs) [new from B323: 03046225-01] 108
4.3.10.3 I/O Module for Main Distributor (Outputs) 109
4.3.10.4 I/O Module, Subdistributor (Inputs) [new: 03046226-01] 111
4.3.10.5 I/O Module, Subdistributor (Outputs) 112
4.3.11 Tape Cutter and Nozzle Changer - Communication 112
4.4 Axis Control 114
4.4.1 Position Measuring System 114
4.4.1.1 Track Signals and Axis Zero Pulse Signal 114
4.4.1.2 Zero Pulse at the Track Signal Encoder 115
4.4.2 Axis Dynamic Basics 116
4.4.3 Axis controller 121
4.4.3.1 Axis Controller A364 121
4.4.3.2 Servo Amplifier TBS .. and SDS ... 122
4.4.3.3 SIPLACE Diagnosis Adapter A364 [03051220-01] 122
4.5 One Wire Bus 123
4.5.1 One Wire Bus - Structure 123
4.5.1.1 Basic Structure 124
4.5.1.2 One Wire Bus in the SIPLACE X 125
4.5.1.3 Function Description 125
4.5.1.4 One Wire Bus Components 126
4.5.2 Function Control and Troubleshooting for Service Work 128
4.5.2.1 Subsystem Query in PA1 128
4.5.2.2 Function Control with Caccia 132
4.5.3 One Wire Bus SIPLACE X Machine 135
4.5.3.1 One Wire Communication 136
4.5.3.2 Overview of One Wire Bus Initialization 137
4.6 Board IDs 137
4.6.1 What are Board IDs? 137
4.6.1.1 Why Have We Introduced Board IDs? 137
4.6.1.2 Function 138
4.6.1.3 Error Description for Missing IDs: 138
4.6.2 Reading the Board IDs out of the EEPROM 140
4.6.2.1 Reading Out the Board Type ID via the Gripper Menu 140