00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN - 第416页
Head Modularity Placement Principle SIPLACE X and X4I Configur ation Options Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 416 Placement Principle 12.2.1 Placement Princi ple The placement system is based on a torsio…
Head Modularity
Important Information
415 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
Head Modularity
12 Head Modularity
Importan t Inform ation
12.1 Important Information
SIPLACE X and X4I Configuration Op tions
12.2 SIPLACE X and X4I Configuration Options
CAUTION
Head exchange
When replacing the Twin Head with a CPP head with MTC2 in this placement area, you need
to fit a bumper extension, to limit the Y travel range. After switching the machine back on, you
then need to redetermine the machine zero point and the travel ranges.
When you use a Twin Head again, you need to remove the bumper extension.
CAUTION
Risk of head crash!
When installing a CPP head with a stationary camera, this needs to be fitted in the top position,
otherwise there is a risk of a head crash!
Legend
▪ Placement heads
▪ 1/2/3/4 = Gantry 1/2/3/4
▪
1)
: The TH/TH combination in one PA was introduced
with SW 603 and may only be used with the
stationary cameras with VLT33. This also applies to
CPP / CPP or CPP / TH combinations. Retrofitting
kits have been defined to upgrade machines already
in operation.
Head Modularity
Placement Principle SIPLACE X and X4I Configuration Options
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 416
Placement Principle
12.2.1 Placement Principle
The placement system is based on a torsionally rigid and vibration dampened machine frame made of
cast steel. The placement system has either two (X2), three (X3) or four (X4) gantries. These can be
positioned independently of one another in the X and Y directions, by fast and accurate linear motors.
Each gantry is equipped with a placement head.
Two placement head variants are used:
▪ The Collect&Place procedure for components from size 01005 to fine pitch with a CPP head with 12
segments or with a C&P20A head with 20 segments.
▪ The Pick&Place procedure with one Twin head for fine pitch/super fine pitch components
The head modularity principle developed by SIPLACE allows you to change placement heads quickly
and easily.
Four locations are available for supplying the components. A maximum of four component trolleys or two
Matrix Tray Changers (MTC) can be used.
The station software 70x supports the C&P20A, CPP, TH and high force TH placement heads with X
feeders. A combination of S feeders and DLM heads is not possible!
Depending on the machine type, one or two gantries are operated in placement area 1 (gantries 1/4) and
placement area 2 (gantries 2/3), each with one placement head.
This picks up the components from the feeders which are on a stationary component trolley.
There are two methods of component placement:
SIPLACE X4I - Configuration
Head Modularity
Head Modularity Production requirements
417 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
▪ Alternating mode with a dual conveyor, dual conveyor as single conveyor or a single conveyor.
This placement mode is the mode known for X series machines: One gantry picks up components,
while the other gantry places components. In each placement area, a board is placed alternately by
both placement heads.
▪In I-Placement mode with a dual conveyor or quad lane conveyor.
In this placement mode, both gantries in a particular placement area place independently of one
another. Each gantry places a certain board on its own conveyor lane (1 or 2 ). I Placement mode is
possible without synchronization up to a board width of 76.5 mm. Boards with widths up to 180 mm
require gantry synchronization, although placement is still performed independently for each lane.
This means that two boards can be placed at the same time on a single conveyor, one in PA1 and the
other in PA 2. When using a dual conveyor, four boards can be placed at the same time and when using
a quad lane conveyor, this is increased to an impressive eight boards at the same time.
Head Modularity
12.3 Head Modularity
Producti on requirements
12.3.1 Production requirements
Which decisions must be taken before head exchange?
Decisions before head exchange
NOTICE
Reconfiguration of a SIPLACE X machine
The new configuration of the SIPLACE X machine should be maintained for a longer production
time for that product and should not be changed again on a weekly basis, as machine
reconfiguration and recalibration can take at least a day, depending on the machine type.
NOTICE
When using mixed placement, you need to decide which camera type is to be used for the CPP
head to achieve the widest possible component spectrum.