00194614-08 Trainingsdoku. SG X-Serie_X4i SW70x (AL2)_EN - 第6页

Contents 6 Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 4.6.2.2 Reading and Writing the Board IDs with CAN Commands 143 4.6.3 Troubleshooting If Two Boar d Type IDs are Missing 146 4.6.4 CAN Commands for Reading and…

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Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 5
4.3 CAN Bus 87
4.3.1 General Structure 88
4.3.2 CAN Bus Protocol 89
4.3.2.1 11 Bit Identifier 89
4.3.2.2 CAN Bus Arbitration 89
4.3.2.3 Errors on the CAN Bus 91
4.3.3 CAN Bus Structure 91
4.3.3.1 CAN Bus Concept Siplace X2 92
4.3.3.2 CAN Bus Concept SiplaceX3 93
4.3.3.3 CAN Bus Concept SiplaceX4 94
4.3.3.4 CAN Bus Concept Siplace X4I 95
4.3.3.5 CAN-Bus Concept with One Wire Bus for SIPLACE X4I 95
4.3.3.6 CAN-Bus Concept with One Wire Bus e.g. SiplaceX3 96
4.3.4 CAN Bus Processor Board C&P Head 97
4.3.4.1 CAN Bus-Controlled Functions on the C&P20A Head 98
4.3.4.2 CAN Bus-Controlled Functions on the CPP Head 99
4.3.4.3 CAN Bus-Controlled Functions on the Twin Head 100
4.3.5 CAN Bus Communication with Axis Controller 100
4.3.6 Communication SIPLACE Vision 102
4.3.6.1 Communication During Image Acquisition 102
4.3.7 Communication DP Drives, C&P20A and CPP Head 103
4.3.8 Communication CPP Head 104
4.3.8.1 Communication to the DP Drives 104
4.3.8.2 CAN Bus Communication to the DP Drives 105
4.3.8.3 EEPROMs on CPP Head 105
4.3.8.4 Data Transfer 106
4.3.9 X Feeder - Communication 106
4.3.10 CAN I/O Module (SLIO) SIPLACE X 107
4.3.10.1 DIP Switch on Main and Subdistributor (for Version -03) 107
4.3.10.2 I/O Module, Main Distributor (Inputs) [new from B323: 03046225-01] 108
4.3.10.3 I/O Module for Main Distributor (Outputs) 109
4.3.10.4 I/O Module, Subdistributor (Inputs) [new: 03046226-01] 111
4.3.10.5 I/O Module, Subdistributor (Outputs) 112
4.3.11 Tape Cutter and Nozzle Changer - Communication 112
4.4 Axis Control 114
4.4.1 Position Measuring System 114
4.4.1.1 Track Signals and Axis Zero Pulse Signal 114
4.4.1.2 Zero Pulse at the Track Signal Encoder 115
4.4.2 Axis Dynamic Basics 116
4.4.3 Axis controller 121
4.4.3.1 Axis Controller A364 121
4.4.3.2 Servo Amplifier TBS .. and SDS ... 122
4.4.3.3 SIPLACE Diagnosis Adapter A364 [03051220-01] 122
4.5 One Wire Bus 123
4.5.1 One Wire Bus - Structure 123
4.5.1.1 Basic Structure 124
4.5.1.2 One Wire Bus in the SIPLACE X 125
4.5.1.3 Function Description 125
4.5.1.4 One Wire Bus Components 126
4.5.2 Function Control and Troubleshooting for Service Work 128
4.5.2.1 Subsystem Query in PA1 128
4.5.2.2 Function Control with Caccia 132
4.5.3 One Wire Bus SIPLACE X Machine 135
4.5.3.1 One Wire Communication 136
4.5.3.2 Overview of One Wire Bus Initialization 137
4.6 Board IDs 137
4.6.1 What are Board IDs? 137
4.6.1.1 Why Have We Introduced Board IDs? 137
4.6.1.2 Function 138
4.6.1.3 Error Description for Missing IDs: 138
4.6.2 Reading the Board IDs out of the EEPROM 140
4.6.2.1 Reading Out the Board Type ID via the Gripper Menu 140
Contents
6 Student Guide SIPLACE X-Serie and X4I SW70x (AL2)
4.6.2.2 Reading and Writing the Board IDs with CAN Commands 143
4.6.3 Troubleshooting If Two Board Type IDs are Missing 146
4.6.4 CAN Commands for Reading and Writing the Board IDs 146
4.6.4.1 Error Messages TQM Module (Excerpt) 147
4.7 Room for Your Sketches and Notes 149
5 Energy and Compressed Air Supply 151
5.1 Overview 151
5.2 Power supply 152
5.2.1 Naming Convention of Connectors and Cables 152
5.2.2 Main distributor (X series from Ma. No. B326) 153
5.2.3 Subdistributor (X Series from Ma. No. B326) 154
5.2.4 Power supply 154
5.2.4.1 Voltages at the Main Power Supply 155
5.2.4.2 Input Voltage 157
5.2.4.3 Transformer 1 157
5.2.4.4 Transformer T2 158
5.2.4.5 Voltages in the Power Supply Unit After Switching On 159
5.2.4.6 DC/DC Converter in Main Power Supply 160
5.2.5 Power Supply for Box PC Unit 160
5.2.6 Power Supply for Axis Unit 161
5.2.7 DC/DC Converter Vision Section 2 162
5.2.7.1 Power Supply Tape Cutter 163
5.2.7.2 Voltage Supply for Hood Fans 163
5.2.8 Safety and Signaling Circuit 164
5.2.8.1 Emergency STOP Circuit (Safety Circuit) 164
5.2.8.2 Control Loops 166
5.2.8.3 How Does the Emergency STOP Circuit Function? 168
5.2.9 Protective Contactor Combination K6 (SSK) 168
5.2.9.1 About SSK K6 169
5.2.9.2 How is SSK K6 Energized? 169
5.2.9.3 Pressing the ON Button 169
5.2.9.4 How Does the Protective Contactor Combination (SSK) Latch? 169
5.2.10 Various Signals 170
5.2.10.1 Software Release (Software Enabled) 170
5.2.10.2 OK Signal Safety Loop 170
5.2.10.3 Control On Signal 171
5.2.11 Power Distribution 171
5.3 Pneumatic System 173
5.3.1 Pneumatic Unit 173
5.3.2 Overview Pneumatic System 175
5.3.3 Switch On Sequence Pneumatic Units 176
5.3.4 Main Valve X59 for Machine Components 176
5.3.5 Proportional Valve, Proportional Regulator X58 177
5.3.6 Safety Valve X60 178
5.3.7 Compressed Air Supply to Tape Cutter 179
5.3.8 Compressed Air Supply to the Conveyor 179
5.3.9 Compressed Air Supply to the Docking Unit (Changeover Table) 179
5.3.10 Bulk Case System and Nozzle Changer 180
5.3.11 Compressed Air Supply to the C&P20A 180
5.3.11.1 Z Axis Safety Mode 180
5.3.12 Compressed Air Supply CPP 181
5.3.13 Compressed Air Distribution Twin Head 181
5.3.14 Cooling the X Axis Motors 182
5.3.15 Cooling the Y Axis Motors for Placement Area 1/2 182
5.4 Room for Your Sketches and Notes 183
6 Gantry 185
6.1 Overview 185
6.1.1 Mechanical Structure of X and Y Axes 185
6.1.1.1 Description 186
Contents
Student Guide SIPLACE X-Serie and X4I SW70x (AL2) 7
6.2 Gantry Reference Run (with A364) 187
6.2.1 Reference Run Sequence at X and Y Axis (A364) 187
6.2.2 Searching for the X and Y Commutation Position (A364) 187
6.2.3 Reference Run at X and Y Axis (A364) 188
6.3 Settings 188
6.3.1 Travel Ranges and Speed Monitoring 188
6.3.2 PCB Boards on the Gantry 190
6.3.2.1 Head Interface C500 190
6.3.2.2 Vision Board (Digital Version 02) 192
6.3.2.3 CAN Processor Board 16 Bit 193
6.3.2.4 Checking the DIP Switches 194
6.3.3 Anticrash Function for the A364 Axis Card 195
6.3.3.1 Anticrash Function for the A364 195
6.3.3.2 Anticrash Monitoring for the A364 195
6.3.3.3 Error "Gantry Crash" 195
6.3.3.4 Count Error: 195
6.3.3.5 Anticrash Function 196
6.3.4 Mechanical Adjustment of the Incremental Encoder 196
6.4 Track Signals and Zero Pulse 196
6.4.1 Checking the Zero Pulse Signal 197
6.4.1.1 Measuring the Analog Zero Pulse Signal 197
6.4.1.2 Measuring the Digital Zero Pulse Signal 198
6.4.2 Checking the Track Signals 200
6.4.2.1 Analog Track Signals 200
6.4.2.2 Digital Track Signals 201
6.5 Axis Control 202
6.5.1 Axis Control Assemblies 202
6.5.2 Checking the X Axis Dynamics 202
6.5.2.1 Measurement Setup with SAT Box and A364 203
6.5.2.2 Comparison of X Axis Travel Profiles for C&P20A, CPP and TwinHead 204
6.5.2.3 Travel Time Table for C&P20A X Axis 205
6.5.2.4 Travel Time Table for CPP X Axis 205
6.5.2.5 Travel Time Table for Twin Head X Axis 205
6.5.3 Checking the Y Axis Dynamics 206
6.5.3.1 Measurement Setup 206
6.5.3.2 Comparison of Y Axis Travel Profiles for C&P20A, CPP and TwinHead 206
6.5.3.3 Travel Time Table for C&P20A Y Axis 207
6.5.3.4 Travel Time Table for CPP Y Axis 207
6.5.3.5 Travel Time Table for Twin Head Y Axis 207
6.6 Room for Your Sketches and Notes 209
7 C&P20A 211
7.1 C&P20 And C&P20A Heads 211
7.2 Overview 211
7.2.1 C&P20A Technical Data 211
7.2.2 C&P20A Function 212
7.2.2.1 C&P20A Principle 212
7.2.2.2 Advantages Compared with DLM Heads 212
7.2.3 Parts Overview with Function Description 213
7.2.3.1 Pressure Control Valve 213
7.2.3.2 Z Axis 214
7.2.3.3 Retract Unit 215
7.2.3.4 Component Sensor 216
7.2.3.5 Star Assembly 218
7.2.3.6 DP drive 221
7.2.3.7 Star motor 222
7.2.3.8 Component camera 224
7.2.3.9 Nozzle changer 224
7.2.4 Maintenance 224
7.2.5 Compressed Air Supply to the C&P20A 225
7.2.5.1 Overview of Air Blast Supply 226