JM-20使用说明书 - 第10页
2-2- 2 生产流程 ....................................................................................................................... 2-3 2-2- 3 生产主菜单 的构成 ...................................................................…
为了安全使用机器
目 录
第 1 部 基本篇
第
1
章
装置概要
................................................................................................................ 1-1
1-1 本装置概要 .......................................................................................................................... 1-1
1-1-1 前言 .............................................................................................................................. 1-1
1-1-2 特长 .............................................................................................................................. 1-4
1-1-3 系统构成 ....................................................................................................................... 1-5
1-1-4 简称说明 ....................................................................................................................... 1-7
1-1-5 本装置的构成 ............................................................................................................... 1-8
1-2 本装置的构造 .................................................................................................................... 1-11
1-2-1 基板传送部分的构造 .................................................................................................. 1-11
1-2-2 元件供给部分的构成 .................................................................................................. 1-12
1-2-3 Head 单元的构成 ........................................................................................................ 1-13
1-2-4 ATC 单元（Auto Tool Changer）的构成 ..................................................................... 1-16
1-2-5 图像识别装置（VCS）的构造 .................................................................................... 1-19
1-3 机械规格............................................................................................................................ 1-20
1-3-1 机械尺寸与重量 .......................................................................................................... 1-20
1-3-2 贴片精度 ..................................................................................................................... 1-21
1-3-3 其他 ............................................................................................................................ 1-27
1-3-4 X,Y,Z,θ轴的说明 ........................................................................................................ 1-28
1-4 电气规格............................................................................................................................ 1-29
1-4-1 与外部装置的接口 ...................................................................................................... 1-30
1-5 对象元件及元件包装 ......................................................................................................... 1-32
1-6 印刷基板规格 .................................................................................................................... 1-40
1-7 定心系统............................................................................................................................ 1-44
1-8 基本操作............................................................................................................................ 1-49
1-8-1 画面构成示例 ............................................................................................................. 1-49
1-8-2 显示装置及输入装置 .................................................................................................. 1-51
1
-8-3 操作方法 ..................................................................................................................... 1-56
1-8-4 菜单、命令按钮、功能栏 ........................................................................................... 1-65
1-8-5 简易事件显示画面 ...................................................................................................... 1-81
1-9 文件菜单的操作 ................................................................................................................. 1-83
1-9-1 新建 ............................................................................................................................ 1-83
1-9-2 打开（读入文件） ...................................................................................................... 1-84
1-9-3 保存 ............................................................................................................................ 1-85
1-9-4 另存为 ........................................................................................................................ 1-85
1-9-5 文件管理 ..................................................................................................................... 1-87
1-9-6 生产程序初始文件夹 .................................................................................................. 1-88
1-9-7 打印机设置 ................................................................................................................. 1-88
1-9-8 打印 ............................................................................................................................ 1-89
1-9-9 设备信息的取得和保存 ............................................................................................... 1-92
1-9-10 硬件安全拆卸 ........................................................................................................... 1-98
1-10 C 盘的更新操作 ............................................................................................................... 1-99
第
2
章
生产
....................................................................................................................... 2-1
2-1 流程图 ................................................................................................................................. 2-1
2-2 概要 ..................................................................................................................................... 2-2
2-2-1 生产模式 ....................................................................................................................... 2-2
2-2-2 生产流程 ....................................................................................................................... 2-3
2-2-3 生产主菜单的构成 ........................................................................................................ 2-4
2-3 设备的启动和结束 ............................................................................................................... 2-6
2-3-1 设备的启动 ................................................................................................................... 2-6
2-3-2 设备的结束方法 ............................................................................................................ 2-8
2-3-3 停电对策 ....................................................................................................................... 2-9
2-3-4 接通电源时吸嘴安装异常 ........................................................................................... 2-11
2-3-5 电源 ON 时的维护显示 ............................................................................................... 2-15
2-3-6 事件画面 ..................................................................................................................... 2-16
2-4 预热 ................................................................................................................................... 2-17
2-4-1 初始画面 ..................................................................................................................... 2-17
2-4-2 条件设置 ..................................................................................................................... 2-18
2-4-3 运行内容 ..................................................................................................................... 2-19
2-5 通过 ................................................................................................................................... 2-20
2-6 文件操作............................................................................................................................ 2-23
2-6-1 打开（读入文件） ...................................................................................................... 2-23
2-6-2 保存 ............................................................................................................................ 2-25
2-6-3 另存为 ........................................................................................................................ 2-26
2-7 生产准备............................................................................................................................ 2-27
2-7-1 设置基板 ..................................................................................................................... 2-27
2-7-2 元件供给部分的准备 .................................................................................................. 2-39
2-7-3 ATC 的准备 ................................................................................................................. 2-41
2-7-4 安装保护模块 ............................................................................................................. 2-43
2-7-5 准备多针引脚矫正治具 ............................................................................................... 2-44
2-8 生产画面............................................................................................................................ 2-45
2-8-1 生产画面的启动 .......................................................................................................... 2-
45
2-8-2 生产条件画面 ............................................................................................................. 2-46
2-8-3 生产开始 ..................................................................................................................... 2-52
2-9 生产管理信息（窗口） ...................................................................................................... 2-67
2-9-1 生产管理信息 ............................................................................................................. 2-67
2-10 生产程序 ......................................................................................................................... 2-76
2-10-1 设置元件数 ............................................................................................................... 2-76
2-10-2 编辑数据（变更数据） ............................................................................................. 2-80
2-10-3 检查生产程序 ........................................................................................................... 2-88
2-10-4 重试列表 ................................................................................................................... 2-90
2-11 生产辅助 ........................................................................................................................ 2-104
2-11-1 支援准备 ................................................................................................................. 2-104
2-11-2 确认贴片点 ............................................................................................................. 2-121
2-11-3 激光高度检查 .......................................................................................................... 2-124
2-11-4 贴片基板面高度测量 ............................................................................................... 2-132
2-11-5 检查脏污 ................................................................................................................. 2-132
2-11-6 极性检查 ................................................................................................................. 2-133
2-12 工具 ............................................................................................................................... 2-140
2-12-1 操作选项 ................................................................................................................. 2-140
2-13 生产时的各项处理 ......................................................................................................... 2-140
2-13-1 继续返回原点 ......................................................................................................... 2-140
2-13-2 继续生产 ................................................................................................................. 2-141
2-13-3 归还吸嘴 ................................................................................................................. 2-150
2-13-4 设备信息的取得 ...................................................................................................... 2-152
2-13-5 摄像机跟踪贴片位置 .............................................................................................. 2-154
2-13-6 摄像机跟踪吸取位置 .............................................................................................. 2-156
2-14 生产时的错误处理/暂停 ................................................................................................. 2-158
2-14-1 发生错误/暂停 ........................................................................................................ 2-158
2-14-2 无元件 .................................................................................................................... 2-163
2-14-3 标记识别错误 ......................................................................................................... 2-167
2-14-4 打开安全盖 ............................................................................................................. 2-169
2-14-5 供料器台架下降 ...................................................................................................... 2-170
2-14-6 供料器悬浮检测 ...................................................................................................... 2-171
2-14-7 发生保护元件识别异常 ........................................................................................... 2-172
2-14-8 激光波形按钮显示 .................................................................................................. 2-173
2-14-9 暂停时的无元件补满功能 ....................................................................................... 2-174
2-14-10 贴片基板面高度测量 ............................................................................................ 2-175
2-14-11 生产开始时的检查 ................................................................................................ 2-183
2-14-12 循环停止 ............................................................................................................... 2-184
2-14-13 发生元件带回错误 ................................................................................................ 2-184
2-14-14 图像识别异常 ....................................................................................................... 2-185
2-14-15 圆型供料器监视功能 ............................................................................................ 2-190
2-14-16 管脚的长度不同（元件用尽） .............................................................................. 2-193
2-14-17 识别结果显示功能 ................................................................................................ 2-194
第
3
章
维护
....................................................................................................................... 3-1
3-1 日常检查项目一览 ............................................................................................................... 3-1
3-2 各部分的检查 ...................................................................................................................... 3-3
3-2-1 气压、排水瓶 ............................................................................................................... 3-3
3-2-2 真空泵压力 ................................................................................................................... 3-6
3-2-3 管道及接头 ................................................................................................................... 3-7
3-2-4 各单元气缸 ................................................................................................................... 3-7
3-2-5 空气过滤器（LNC120 Head） ................................................................
..................... 3-8
3-2-6 传送带 .......................................................................................................................... 3-9
3-2-7 传送滑轮，传送滚轴 .................................................................................................. 3-10
3-2-8 气弹簧 ........................................................................................................................ 3-10
3-2-9 挡片 ............................................................................................................................ 3-11
3-2-10 电缆、插头 ............................................................................................................... 3-12
3-3 清扫 ................................................................................................................................... 3-13
3-3-1 XY 轴直动单元 ............................................................................................................ 3-13
3-3-2 X 轴 CB 支撑 .............................................................................................................. 3-14
3-3-3 各种传送传感器 .......................................................................................................... 3-15
3-3-4 CAL 块 ........................................................................................................................ 3-16
3-3-5 激光校准传感器 .......................................................................................................... 3-17
3-3-6 高度测量装置 (HMS) ................................................................................................. 3-18
3-3-7 吸嘴 ............................................................................................................................ 3-19
3-3-8 吸嘴外圈 ..................................................................................................................... 3-23
3-3-9 ATC 单元 ..................................................................................................................... 3-24
3-3-10 C-ATC 单元 .............................................................................................................. 3-24
3-3-11 R-ATC 单元 .............................................................................................................. 3-25
3-3-12 供料器台架 ............................................................................................................... 3-25
3-3-13 统一更换台车（选购项） ......................................................................................... 3-26
3-3-14 OCC（偏光滤光片） ................................................................................................ 3-27
3-3-15 VCS 单元(选购项) ..................................................................................................... 3-28
3-3-16 负荷控制单元（选购项） ......................................................................................... 3-29
3-3-17 风扇马达过滤器 ........................................................................................................ 3-30
3-3-18 引脚矫正单元 ........................................................................................................... 3-31
3-
3-19 多针引脚矫正单元 .................................................................................................... 3-32
3-4 注油 ................................................................................................................................... 3-33