JM-20使用说明书 - 第11页

2- 14 生产时的 错误处理 / 暂停 ................................................................................................ . 2- 158 2- 14 - 1 发生错误 / 暂停 .........................................................................…

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2-2-2 生产流程 ....................................................................................................................... 2-3
2-2-3 生产主菜单的构成 ........................................................................................................ 2-4
2-3 设备的启动和结束 ............................................................................................................... 2-6
2-3-1 设备的启动 ................................................................................................................... 2-6
2-3-2 设备的结束方法 ............................................................................................................ 2-8
2-3-3 停电对策 ....................................................................................................................... 2-9
2-3-4 接通电源时吸嘴安装异常 ........................................................................................... 2-11
2-3-5 电源 ON 时的维护显示 ............................................................................................... 2-15
2-3-6 事件画面 ..................................................................................................................... 2-16
2-4 预热 ................................................................................................................................... 2-17
2-4-1 初始画面 ..................................................................................................................... 2-17
2-4-2 条件设置 ..................................................................................................................... 2-18
2-4-3 运行内容 ..................................................................................................................... 2-19
2-5 通过 ................................................................................................................................... 2-20
2-6 文件操作............................................................................................................................ 2-23
2-6-1 打开（读入文件） ...................................................................................................... 2-23
2-6-2 保存 ............................................................................................................................ 2-25
2-6-3 另存为 ........................................................................................................................ 2-26
2-7 生产准备............................................................................................................................ 2-27
2-7-1 设置基板 ..................................................................................................................... 2-27
2-7-2 元件供给部分的准备 .................................................................................................. 2-39
2-7-3 ATC 的准备 ................................................................................................................. 2-41
2-7-4 安装保护模块 ............................................................................................................. 2-43
2-7-5 准备多针引脚矫正治具 ............................................................................................... 2-44
2-8 生产画面............................................................................................................................ 2-45
2-8-1 生产画面的启动 .......................................................................................................... 2-
45
2-8-2 生产条件画面 ............................................................................................................. 2-46
2-8-3 生产开始 ..................................................................................................................... 2-52
2-9 生产管理信息（窗口） ...................................................................................................... 2-67
2-9-1 生产管理信息 ............................................................................................................. 2-67
2-10 生产程序 ......................................................................................................................... 2-76
2-10-1 设置元件数 ............................................................................................................... 2-76
2-10-2 编辑数据（变更数据） ............................................................................................. 2-80
2-10-3 检查生产程序 ........................................................................................................... 2-88
2-10-4 重试列表 ................................................................................................................... 2-90
2-11 生产辅助 ........................................................................................................................ 2-104
2-11-1 支援准备 ................................................................................................................. 2-104
2-11-2 确认贴片点 ............................................................................................................. 2-121
2-11-3 激光高度检查 .......................................................................................................... 2-124
2-11-4 贴片基板面高度测量 ............................................................................................... 2-132
2-11-5 检查脏污 ................................................................................................................. 2-132
2-11-6 极性检查 ................................................................................................................. 2-133
2-12 工具 ............................................................................................................................... 2-140
2-12-1 操作选项 ................................................................................................................. 2-140
2-13 生产时的各项处理 ......................................................................................................... 2-140
2-13-1 继续返回原点 ......................................................................................................... 2-140
2-13-2 继续生产 ................................................................................................................. 2-141
2-13-3 归还吸嘴 ................................................................................................................. 2-150
2-13-4 设备信息的取得 ...................................................................................................... 2-152
2-13-5 摄像机跟踪贴片位置 .............................................................................................. 2-154
2-13-6 摄像机跟踪吸取位置 .............................................................................................. 2-156
2-14 生产时的错误处理/暂停 ................................................................................................. 2-158
2-14-1 发生错误/暂停 ........................................................................................................ 2-158
2-14-2 无元件 .................................................................................................................... 2-163
2-14-3 标记识别错误 ......................................................................................................... 2-167
2-14-4 打开安全盖 ............................................................................................................. 2-169
2-14-5 供料器台架下降 ...................................................................................................... 2-170
2-14-6 供料器悬浮检测 ...................................................................................................... 2-171
2-14-7 发生保护元件识别异常 ........................................................................................... 2-172
2-14-8 激光波形按钮显示 .................................................................................................. 2-173
2-14-9 暂停时的无元件补满功能 ....................................................................................... 2-174
2-14-10 贴片基板面高度测量 ............................................................................................ 2-175
2-14-11 生产开始时的检查 ................................................................................................ 2-183
2-14-12 循环停止 ............................................................................................................... 2-184
2-14-13 发生元件带回错误 ................................................................................................ 2-184
2-14-14 图像识别异常 ....................................................................................................... 2-185
2-14-15 圆型供料器监视功能 ............................................................................................ 2-190
2-14-16 管脚的长度不同（元件用尽） .............................................................................. 2-193
2-14-17 识别结果显示功能 ................................................................................................ 2-194
第
3
章
维护
....................................................................................................................... 3-1
3-1 日常检查项目一览 ............................................................................................................... 3-1
3-2 各部分的检查 ...................................................................................................................... 3-3
3-2-1 气压、排水瓶 ............................................................................................................... 3-3
3-2-2 真空泵压力 ................................................................................................................... 3-6
3-2-3 管道及接头 ................................................................................................................... 3-7
3-2-4 各单元气缸 ................................................................................................................... 3-7
3-2-5 空气过滤器（LNC120 Head） ................................................................
..................... 3-8
3-2-6 传送带 .......................................................................................................................... 3-9
3-2-7 传送滑轮，传送滚轴 .................................................................................................. 3-10
3-2-8 气弹簧 ........................................................................................................................ 3-10
3-2-9 挡片 ............................................................................................................................ 3-11
3-2-10 电缆、插头 ............................................................................................................... 3-12
3-3 清扫 ................................................................................................................................... 3-13
3-3-1 XY 轴直动单元 ............................................................................................................ 3-13
3-3-2 X 轴 CB 支撑 .............................................................................................................. 3-14
3-3-3 各种传送传感器 .......................................................................................................... 3-15
3-3-4 CAL 块 ........................................................................................................................ 3-16
3-3-5 激光校准传感器 .......................................................................................................... 3-17
3-3-6 高度测量装置 (HMS) ................................................................................................. 3-18
3-3-7 吸嘴 ............................................................................................................................ 3-19
3-3-8 吸嘴外圈 ..................................................................................................................... 3-23
3-3-9 ATC 单元 ..................................................................................................................... 3-24
3-3-10 C-ATC 单元 .............................................................................................................. 3-24
3-3-11 R-ATC 单元 .............................................................................................................. 3-25
3-3-12 供料器台架 ............................................................................................................... 3-25
3-3-13 统一更换台车（选购项） ......................................................................................... 3-26
3-3-14 OCC（偏光滤光片） ................................................................................................ 3-27
3-3-15 VCS 单元(选购项) ..................................................................................................... 3-28
3-3-16 负荷控制单元（选购项） ......................................................................................... 3-29
3-3-17 风扇马达过滤器 ........................................................................................................ 3-30
3-3-18 引脚矫正单元 ........................................................................................................... 3-31
3-
3-19 多针引脚矫正单元 .................................................................................................... 3-32
3-4 注油 ................................................................................................................................... 3-33
3-4-1 XY 轴直动单元 ............................................................................................................ 3-33
3-4-2 XY 轴滚珠丝杠 ............................................................................................................ 3-34
3-4-3 传送螺旋轴（轴） ...................................................................................................... 3-35
3-4-4 传送导轴 ..................................................................................................................... 3-35
3-4-5 驱动轴 ........................................................................................................................ 3-35
3-
4-6 基板挡块部 ................................................................................................................. 3-36
3-4-7 滚珠丝杠和花键轴 ...................................................................................................... 3-37
3-4-8 支撑台 ........................................................................................................................ 3-38
3-4-9 统一更换台（选购项） ............................................................................................... 3-39
3-5 消耗品列表 ........................................................................................................................ 3-40
3-6 推荐定期更换部件 ............................................................................................................. 3-41
3-7 使用润滑油、油 ................................................................................................................. 3-41
3-8 定期更换零件更换方法 ...................................................................................................... 3-42
3-8-1 真空泵零件的更换 ...................................................................................................... 3-42
3-9 管道系统图 ........................................................................................................................ 3-49
3-10 更换多针引脚矫正治具单元 ............................................................................................ 3-52
第
4
章
制作生产程序
......................................................................................................... 4-1
4-1 流程图 ................................................................................................................................. 4-1
4-2 选项 ..................................................................................................................................... 4-2
4-2-1 用户组 .......................................................................................................................... 4-2
4-2-2 调整日期和时间 ............................................................................................................ 4-4
4-2-3 显示语言设置 ............................................................................................................... 4-5
4-3 制作生产程序 ...................................................................................................................... 4-6
4-3-1 启动生产程序编辑 ........................................................................................................ 4-6
4-3-2 生产程序的制作步骤 .................................................................................................... 4-7
4-3-3 基板数据 ....................................................................................................................... 4-8
4-
3-4 贴片数据 ..................................................................................................................... 4-38
4-3-5 元件数据 ..................................................................................................................... 4-48
4-3-6 吸取数据 ................................................................................................................... 4-140
4-3-7 数据完成状态 ........................................................................................................... 4-147
4-3-8 数据一致性检查 ........................................................................................................ 4-148
4-4 优化 ................................................................................................................................. 4-149
4-4-1 设置优化条件 ........................................................................................................... 4-149
4-4-2 执行优化 ................................................................................................................... 4-160
4-5 其他功能.......................................................................................................................... 4-168
4-5-1 编辑 .......................................................................................................................... 4-168
4-5-2 示教 .......................................................................................................................... 4-187
4-5-3 环境设置 ................................................................................................................... 4-219
4-5-4 机器操作 ................................................................................................................... 4-223
4-5-5 对应长尺寸基板 ........................................................................................................ 4-304
4-6 打印 ................................................................................................................................. 4-309
4-7 帮助 ................................................................................................................................. 4-310
4-8 退出编辑程序 .................................................................................................................. 4-310
第
5
章
数据库
................................................................................................................... 5-1
5-1 元件数据库 .......................................................................................................................... 5-1
5-1-1 数据库使用方法 ............................................................................................................ 5-1
5-1-2 注册 .............................................................................................................................. 5-4
5-1-3 命令列表 ....................................................................................................................... 5-6
5-1-4 重新查找 ..................................................................................................................... 5-10