KE-3010A_20VA_20VRA_操作员手册.pdf - 第9页
4-3- 16 负荷控制单元（选购项） ........................................................................ 4- 27 4-3- 17 风扇马达过滤器 ...................................................................................... 4- 28 4 -4 注油 ....…
为了安全使用机器
目 录
1 前言 ............................................................................................................................. 1-1
1-1
本书概要 .......................................................................................................................... 1-1
1-2 关于标记 ............................................................................................................... 1-1
1-3 本书的构成 ........................................................................................................... 1-1
1-4 熟悉名称 ............................................................................................................... 1-2
2 设备的概要 .................................................................................................................. 2-1
2-1
本设备的概要 ................................................................................................................... 2-1
2-2
本设备的构成 ................................................................................................................... 2-2
2-3
操作画面的说明 ............................................................................................................... 2-3
3 作业步骤 ..................................................................................................................... 3-1
3-1
生产的流程 ....................................................................................................................... 3-1
3-2
操作概要 .......................................................................................................................... 3-2
4 维护 ............................................................................................................................ 4-1
4-1
日常检查项目一览 ............................................................................................................ 4-1
4-2
各部分的检查 ................................................................................................................... 4-3
4-2-1 气压、排水瓶 .............................................................................................. 4-3
4-2-2 真空泵压力 ................................................................................................. 4-6
4-2-3 管道及接头
................................
................................................................. 4-7
4-2-4 各单元气缸 ................................................................................................. 4-7
4-2-5 空气过滤器（LNC60 Head） ...................................................................... 4-8
4-2-6 传送带 ........................................................................................................ 4-9
4-2-7 传送滑轮 ................................................................................................... 4-10
4-2-8 气弹簧 ...................................................................................................... 4-10
4-2-9 挡片 ........................................................................................................... 4-11
4-2-10 电缆、插头 ............................................................................................. 4-12
4-2-11 垃圾箱 ..................................................................................................... 4-13
4-3
清扫 ................................................................................................................................ 4-14
4-3-1 XY 轴直动单元 .......................................................................................... 4-14
4-3-2 X 轴 CB 支撑 ............................................................................................ 4-15
4-3-3 各种传送传感器 ........................................................................................ 4-16
4-3-4 CAL 块 ...................................................................................................... 4-17
4-3-5 激光校准传感器 ........................................................................................ 4-18
4-3-6 高度测量装置 (HMS) ................................................................................ 4-19
4-3-7 吸嘴 .......................................................................................................... 4-20
4-3-8 吸嘴外圈 ................................................................................................... 4-22
4-3-9 ATC
单元 ................................
................................................................... 4-23
4-3-10 供料器台架 ............................................................................................. 4-23
4-3-11 统一更换台车（选购项） ........................................................................ 4-24
4-3-12 CVS（元件验证系统）（选购项） ............................................................ 4-25
4-3-13 OCC（偏光滤光片） ............................................................................... 4-25
4-3-14 VCS 单元 ................................................................................................. 4-26
4-3-15 面性传感器（选购项） ............................................................................ 4-27
4-3-16 负荷控制单元（选购项） ........................................................................ 4-27
4-3-17 风扇马达过滤器 ...................................................................................... 4-28
4-4
注油 ................................................................................................................................ 4-29
4-4-1 XY 轴直动单元 .......................................................................................... 4-29
4-4-2 XY 轴滚珠丝杠 .......................................................................................... 4-30
4-4-3 传送螺旋轴 ............................................................................................... 4-31
4-4-4 传送导轴 ................................................................................................... 4-31
4-4-5 线性导轨 ................................................................................................... 4-31
4-4-6 基板挡块部 ............................................................................................... 4-32
4-4-7 滚珠丝杠和花键轴 ..................................................................................... 4-33
4-4-8 支撑台 ...................................................................................................... 4-34
4-4-9 统一更换台（选购项） .............................................................................. 4-35
4-4-10 电动切割器（选购项） ............................................................................ 4-36
4-5
消耗品列表 ..................................................................................................................... 4-41
4-6
推荐定期更换部件 .......................................................................................................... 4-42
4-7
使用润滑油、油、黄油枪 ............................................................................................... 4-42
4-8
定期更换零件更换方法 .................................................................................................. 4-43
4-8-1 切带单元的更换 ........................................................................................ 4-43
4-8-2 真空泵零件的更换 ..................................................................................... 4-47
5 生
产时的各项处理、错误显示 ..................................................................................... 5-1
5-1
无元件 .............................................................................................................................. 5-1
5-1-1 原因和处理方法 .......................................................................................... 5-1
5-2
标记识别错误 ................................................................................................................... 5-2
5-2-1 原因和处理方法 .......................................................................................... 5-2
5-3
激光识别错误 ................................................................................................................... 5-3
5-4
激光Head弄脏 .................................................................................................................. 5-4
5-5
元件吸取错误 ................................................................................................................... 5-5
5-6
图像识别错误 ................................................................................................................... 5-6
5-7
吸嘴装卸错误 ................................................................................................................... 5-7
5-8
共面检测错误 ................................................................................................................... 5-8
5-8-1 VCS 监视器的共面结果显示详细内容 .......................................................... 5-8
5-8-2 打开盖子 ..................................................................................................... 5-9
5-8-3 共面键 OFF ................................................................................................ 5-9
5-8-4 原因与处理方法 .......................................................................................... 5-9
5-9
生产时的其他错误 .......................................................................................................... 5-10
5-9-1 芯片站立错误 ............................................................................................ 5-10
5-9-2
异元件错误
............................................................................................... 5-10
5-9-3 元件方向异常错误 ..................................................................................... 5-10
5-9-4 吸取偏移错误 ............................................................................................ 5-10
5-10
元件保护 ...................................................................................................................... 5-11
5-11
生产时的异常结束 ........................................................................................................ 5-12
5-11-1 因打开安全盖生产异常结束 ..................................................................... 5-12
5-11-2 检测到传送带浮动生产异常结束 .............................................................. 5-12
6 故障排除 ..................................................................................................................... 6-1
6-1
贴片偏移 .......................................................................................................................... 6-1
6-1-1 整个基板发生贴片偏移(每个基板都反复出现) .............................................. 6-1
6-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ............................... 6-2
6-1-3 仅基板的一部分发生贴片偏移 ..................................................................... 6-3
6-1-4 仅特定的元件发生贴片偏移 ......................................................................... 6-3
6-1-5 贴片角度偏差 .............................................................................................. 6-4
6-2
其它 .................................................................................................................................. 6-5
6-2-1 启动 START/停止 STOP 开关不起作用 ....................................................... 6-5
6-2-2 不能浏览数据库 .......................................................................................... 6-5
6-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。
或者想要改变原有送料器配置，但即使进行优化,也不能优化。 ............................. 6-5
6-2-4 贴片点超出基板(或电路) ............................................................................. 6-5
6-2-5 无法测定元件 .............................................................................................. 6-6
6-2-6 不能吸取 MTC/MTS/DTS/托盘支座供应的元件 ........................................... 6-6
6-2-7 不能
同时吸取 .............................................................................................. 6-6
6-2-8 如果是连接器的情况下，定心时元件碰到激光单元 ..................................... 6-6
7 图像错误详细情况 ....................................................................................................... 7-1
7-1
VCS监视器图像错误的表示 ............................................................................................. 7-1
7-2
标记识别错误的情况 ........................................................................................................ 7-1
7-3
标准引脚元件识别错误的情况.......................................................................................... 7-2
7-4
特殊引脚元件(扩展引脚插头)识别错误的情况 ................................................................. 7-3
7-5
面积排列元件(外周球)识别错误的情况 ............................................................................ 7-4
7-6
面积排列元件(所有球)识别错误的情况 ............................................................................ 7-5
7-7
面积排列元件(所有球-陶瓷)识别错误的情况 .................................................................... 7-7
7-8
外形识别元件识别错误的情况.......................................................................................... 7-8
7-9
通用图形元件(引脚元件／外形元件)识别错误的情况 .................................................... 7-10
7-10
通用图形元件(球元件／外形元件)识别错误的情况 ...................................................... 7-12
7-11
铝电解电容器／GaAsFET识别错误的情况 .................................................................. 7-14
8
日志工具 ..............
....................................................................................................... 8-1
8-1
取得随机日志 ................................................................................................................... 8-1
8-2
取得维护日志 ................................................................................................................... 8-2
8-2-1 [其它] 选项卡 .............................................................................................. 8-2