MYCRONIC mypro-a40-设备介绍 - 第4页
T he ne w M X7 m ou n t hea d F le xibi lity . T u rbocharged . At the heart of the MYPro A 40 is the ne x t - gene rat ion MX 7 mount head technology . The resu lt of sev e r al years of in -house dev elop ment , it pa …
The MYPro A40™
Flex your potential
The master of high-mix just turned up the volume. All so you can handle
the widest possible range of components and batch sizes with the highest
productivity and fastest cycle times. Equipped with the all-new high-speed
MX7™ mounthead, the MYPro A40 paves a new path forward towards the
future of flexible assembly.
Boost
your output
Top speed of
59,000 cph
Simplify
your workflow
All-new intuitive
user interface
Expand your
possibilities
6 times larger
component size with
MX7 mounthead
THE EVOLUTION OF AN ICON
Same robust frame and feeder technology. All-new
mounthead and user interface. A leap forward in
performance and versatility. Thanks to the high-
speed MX7 mounthead technology, the industry’s
most flexible pick-and-place platform makes it
possible to produce more boards every day.
The MYPro A40DX, A40SX and A40LX set a
new benchmark for manufacturers with a highly
variable product mix and frequent new product
introductions. The three pick-and-place models
combine unrivalled flexibility with high-accuracy
placement and the industry’s fastest changeovers,
allowing producers to shift seamlessly between
short batches to volume production runs with the
highest possible line utilization.
The result is more than just a pick-and-place
machine. It’s a fully integrated agile production
solution designed to keep manufacturers ahead of
the accelerating innovation cycles, complex board
designs and rapid prototyping demands that are
increasingly driving the evolution of electronics
assembly.
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The new MX7 mounthead
Flexibility. Turbocharged.
At the heart of the MYPro A40 is the next-generation MX7 mounthead
technology. The result of several years of in-house development, it packs
fourteen independent direct drive motors, along with an array of pressure
and component drop sensors and servo control technologies, into a
remarkably compact footprint. The MX7 enables an unprecedented level
of granular control, reliably handling a far wider range of component
sizes at substantially higher speeds.
Next-level flexibility
• Handle component sizes up to 45x45x15 mm
and long components up to 150x40x15 mm
• Mount 6 times larger components
Precision engineering
• Low-maintenance modular design with robust
direct drive motors
• 7 high-precision vacuum sensors for high-
precision component drop detection
High-speed performance
• 48% faster top placement speeds
• 14 independent Z and Theta motors
Bigger volumes
Bigger opportunities
Looking to expand your product mix and your production volumes?
Now you can. The MYPro A40 delivers the high accuracy and fast
changeovers you expect from the icon of agility, together with a
dramatic increase in productivity. Whatever jobs tomorrow might
throw your way, there’s never been a more versatile way to scale up
production and grow your business.
Up to 59,000 cph
High-mix meets high-speed. Or rapid prototyping
meets volume production. However you look at it,
the MYPro A40DX maintains the industry’s fastest
changeovers while boosting top placement speeds
up to 59,000 cph. Compared with previous machine
generations this amounts to 20–60% higher
production output in real production conditions,
depending on technology and product mix.
For high-mix producers, the result is increased
productivity for long series production runs. For
volume manufacturers, it oers the flexibility to
take on jobs of any size without compromising
overall cycle times. Thanks to seven independently
controlled pick-and-place nozzles, the MX7
mounthead optimizes every movement to cover a
vast range of applications and component sizes.
Mount 6x larger components
Because each of the seven MX7 nozzles moves
independently in theta and Z axes, they can pick,
rotate and place nearly any imaginable component
with extreme precision. Fine-pitch CSPs, FCs or
BGAs. From components as tiny as 01005 up
to those as large as 45x45x15 mm or as long as
150x40x15 mm. Or stacked, dipped and entirely new
package varieties. A high-precision linescan vision
system scans fiducials before placement, steering
a custom servo platform that updates 80,000
times per second to achieve the highest placement
accuracy. Whatever the next job demands, a series
of high-precision vacuum sensors and a low-impact
nozzle mass ensure you can pick and place a
significantly broader range of parts and sizes without
damaging, mispicking or dropping components.
Component range improvement for high-speed
mounthead
Placement speed
40,000
cph
MYPro
MY300DX
59,000
cph
MYPro
A40DX
118,000
cph
MYPro
A40DX
Synergy
MX7™ Width / Length
45 x 45 mm
MX7™ Height / Width
15 x 45 mm
HYDRA
high-precision
mounthead
Width 18.6 x
Length 18.6 mm
HYDRA
H 5.6 x W 18.6 mm
Component size (top-view) Component size (side-view)
Time per board
0:03:56
0:02:44
0:00:00 0:00:43 0:01:26 0:02:10 0:02:53 0:03:36 0:04:19
MYPro™
A40
MYPro™
300
Calculations based on Industry board designed by Mycronic.
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INTUITIVE INTERFACE DESIGN
Of course, no modern production environment
is complete without the most streamlined user
interface. On the MYPro A40, this means an all-
new graphical interface that raises the visibility of
vital process data while providing simple, intuitive
touchscreen guidance. It makes operator training
simple, day-to-day functions more accessible and
program settings virtually foolproof.
Improved data visibility
Track the status of ongoing batches, number
of boards produced and boards remaining
Manage material flows
Get real-time data on which components and
feeder types have been loaded, including reels,
sticks and trays
Stay alert
Stay focused on the tasks that matter most
with improved operator alerts and easy message
log filters
Check your status
Conveyor and board status shows state and time
remaining with easy overviews and error alerts
SOFTWARE-DRIVEN AUTOMATION
True to the MYPro assembly concept, the MYPro
A40 includes the richest software suite in the
industry. Standard CFX and ERP interfaces enable
factory-wide connectivity. And MYCenter puts
you in full control with complete material tracking,
proactive replenishment, modern SQL databases
and enhanced process automation.
The Mycronic software suite includes:
– Full visibility planning and fast, error-free converting of
CAD and material data
– 100% stock accuracy with scannable feeders and ERP
connection module
– Complete traceability down to individual PCB level
– User-friendly material handling with e-labels for
paperless kitting guidance
– Proactive replenishment monitor with automated
material delivery
– Hermes standard M2M communication
– Standard CFX integration for vertical communication
to MES & ERP systems
EASY MATERIAL MANAGEMENT
Mycronic’s modular feeder system is designed for
accuracy, ease of use and convenience. It gains
unrivalled flexibility from a combination of intelligent
feeders and magazines for tapes, sticks and trays.
The unique Agilis™ can be loaded in less than ten
seconds — faster than any other on the market. And
by keeping preloaded Agilis feeders on hand, you
can perform set-ups and changeovers even faster.
Since all Mycronic magazines can be replenished
while the machine is running, you never have to stop
production if you run out of components.
In addition, all magazines and Agilis feeders have
a unique identity that links them to the machine’s
system software. This enables the machine to
recognize the presence, absence and location of
components — a valuable asset when it comes to
keeping track of inventory, since the machine knows
exactly how many components are left on each
tape reel. Reprogramming of pick positions is also
eliminated. Instead, the system software instantly
recognizes the feeder, regardless of machine or
position, and reoptimizes the mounting program to
maintain the highest levels of eciency.
NO ERRORS, LESS REWORK
Electrical verification, which takes place before
placement, is performed on the utility wagon’s test
surface. Using redundant test patterns on a surface
instead of jaws, it helps to reduce wear on the
contact area while allowing testing of new package
types. The process is 100% eective at verifying the
value of transistors, resistors, capacitors, diodes,
and the orientation of active, polarized components.
Incorrect and counterfeit components are
automatically rejected while the machine continues
building the board, thus guaranteeing quality while
eliminating time-consuming rework.
The MYPro A40’s automatic
electrical verification system is
100% eective in verifying
component values as well as
incorrect, misoriented or
counterfeit components
Available models and production cells
MYPRO A40DX-13/17*
Featuring up to 224 x 8 mm reels with a top speed of
59,000 cph
MYPRO A40SX-13/17
Featuring up to 224 x 8 mm reels with a top speed of
29,000 cph
MYPRO A40LX-13/17
Featuring up to 224 x 8 mm reels with a top speed of
18,000 cph
MYPRO A40DX SYNERGY LINE
A twin-machine MYPro A40DX line unified into one
high-volume solution. Featuring feeder capacity up to
448 x 8 mm reels with a top speed of 118,000 cph
* All MYPro A40DX models include two high-speed MX7
mountheads and one high-precision MIDAS mounthead
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