MYCRONIC mypro-a40-设备介绍 - 第6页
Ultra - compa ct a nd with n o moving par ts , Agilis is a d urabl e, reli able feede r sol ution th at is b oth fas t an d easy t o use. Pl ug- and -pl a y simplicit y me ans you c an lo ad a nd un loa d f eed ers i n s…
INTUITIVE INTERFACE DESIGN
Of course, no modern production environment
is complete without the most streamlined user
interface. On the MYPro A40, this means an all-
new graphical interface that raises the visibility of
vital process data while providing simple, intuitive
touchscreen guidance. It makes operator training
simple, day-to-day functions more accessible and
program settings virtually foolproof.
Improved data visibility
Track the status of ongoing batches, number
of boards produced and boards remaining
Manage material flows
Get real-time data on which components and
feeder types have been loaded, including reels,
sticks and trays
Stay alert
Stay focused on the tasks that matter most
with improved operator alerts and easy message
log filters
Check your status
Conveyor and board status shows state and time
remaining with easy overviews and error alerts
SOFTWARE-DRIVEN AUTOMATION
True to the MYPro assembly concept, the MYPro
A40 includes the richest software suite in the
industry. Standard CFX and ERP interfaces enable
factory-wide connectivity. And MYCenter puts
you in full control with complete material tracking,
proactive replenishment, modern SQL databases
and enhanced process automation.
The Mycronic software suite includes:
– Full visibility planning and fast, error-free converting of
CAD and material data
– 100% stock accuracy with scannable feeders and ERP
connection module
– Complete traceability down to individual PCB level
– User-friendly material handling with e-labels for
paperless kitting guidance
– Proactive replenishment monitor with automated
material delivery
– Hermes standard M2M communication
– Standard CFX integration for vertical communication
to MES & ERP systems
EASY MATERIAL MANAGEMENT
Mycronic’s modular feeder system is designed for
accuracy, ease of use and convenience. It gains
unrivalled flexibility from a combination of intelligent
feeders and magazines for tapes, sticks and trays.
The unique Agilis™ can be loaded in less than ten
seconds — faster than any other on the market. And
by keeping preloaded Agilis feeders on hand, you
can perform set-ups and changeovers even faster.
Since all Mycronic magazines can be replenished
while the machine is running, you never have to stop
production if you run out of components.
In addition, all magazines and Agilis feeders have
a unique identity that links them to the machine’s
system software. This enables the machine to
recognize the presence, absence and location of
components — a valuable asset when it comes to
keeping track of inventory, since the machine knows
exactly how many components are left on each
tape reel. Reprogramming of pick positions is also
eliminated. Instead, the system software instantly
recognizes the feeder, regardless of machine or
position, and reoptimizes the mounting program to
maintain the highest levels of eciency.
NO ERRORS, LESS REWORK
Electrical verification, which takes place before
placement, is performed on the utility wagon’s test
surface. Using redundant test patterns on a surface
instead of jaws, it helps to reduce wear on the
contact area while allowing testing of new package
types. The process is 100% eective at verifying the
value of transistors, resistors, capacitors, diodes,
and the orientation of active, polarized components.
Incorrect and counterfeit components are
automatically rejected while the machine continues
building the board, thus guaranteeing quality while
eliminating time-consuming rework.
The MYPro A40’s automatic
electrical verification system is
100% eective in verifying
component values as well as
incorrect, misoriented or
counterfeit components
Available models and production cells
MYPRO A40DX-13/17*
Featuring up to 224 x 8 mm reels with a top speed of
59,000 cph
MYPRO A40SX-13/17
Featuring up to 224 x 8 mm reels with a top speed of
29,000 cph
MYPRO A40LX-13/17
Featuring up to 224 x 8 mm reels with a top speed of
18,000 cph
MYPRO A40DX SYNERGY LINE
A twin-machine MYPro A40DX line unified into one
high-volume solution. Featuring feeder capacity up to
448 x 8 mm reels with a top speed of 118,000 cph
* All MYPro A40DX models include two high-speed MX7
mountheads and one high-precision MIDAS mounthead
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Ultra-compact and with no moving parts, Agilis is
a durable, reliable feeder solution that is both fast
and easy to use. Plug-and-play simplicity means
you can load and unload feeders in seconds, saving
countless hours of operator time. Whatever your
production size, barcode scanning eliminates
manual entry of feeding parameters during loading
and unloading, making setups and changeovers
faster than ever.
The award-winning Agilis feeder system’s unique
flexibility allows you to mix and match single
feeders, or replace all your feeders at once —
depending on how you want to work. With the Agilis
Flex feeder, you can confidently switch between
components of virtually any size and pocket depth.
Whichever feeders you choose, you can count on
intelligent functions that consistently ensure quality
and enhance productivity.
Advantages of Agilis feeder systems
• Fast and accurate setups and changeovers
• Rapid loading and unloading of feeders
• Simplifies data entry with barcodes and
electronic ID
• Provides full component data and inventory
tracking
• Feeders can be removed and replenished
on-the-fly
• Magazines allow multiple feeder changes at
one time
• No pick position programming is needed
• Paperless kitting guidance with Agilis Smart Bins
Tape feeders
A revolution in feeder design, Agilis tape feeders
significantly reduce changeover and setup times.
With or without take-up reels, they are extremely
fast to load and unload, and can handle an almost
endless variety of tape components. Preloaded
Agilis feeders can even be stored along with tape
reels, ready for instant use in the next job. Automatic
location detection means that feeders can be placed
anywhere in the machine, giving you true plug-and-
play functionality, even during operation.
Fast, compact agilis tape feeders
The compact 4, 8, 12 and 16 mm Agilis tape feeders
are extremely fast to load and unload. An innovative
cover-tape separator on the pen-sized feeder
exposes components for easy picking, which also
makes it easier to handle short tape clips. Agilis
tape feeders are ultracompact, lightweight and
constructed with no moving parts, making them
extra durable and practically maintenance-free. The
Agilis LM8 magazine holds up to 16 feeders for 8
mm tapes, while the Agilis LM1216 magazine takes
up to eight feeders for 12 or 16 mm tapes. The ALM4
magazine can hold 16 feeders for 4 mm tape.
Agilis Flex — handle any component on tape
The Agilis Flex feeder represents an evolution of the
Agilis concept, with a wider, more flexible format.
Like an Agilis tape feeder, it can be interchanged
with any feeder position, but with the added
possibility of handling any tape component,
from 8 to 152 mm in width, with pocket depths
that accommodate even the thickest, tallest
components.
Agilis™
feeder systems
Reliable, flexible and intelligent material handling
Stick feeders
Capable of handling a wide range of components in
a single magazine, Mycronic stick feeders provide
high-mix SMT manufacturers with tremendous
flexibility. Setups and changeovers can be
accomplished quickly and easily, thus eliminating
bottlenecks when switching from one type of
job to another. At the end of the day, this means
significantly higher productivity.
Agilis Stick Magazine
The Agilis Stick Magazine, ASM, utilizes a high-
precision, short-stroke linear drive with a servo-
controlled, horizontal motion to eectively reduce
operator assistance and component waste.
Removable stick pallets with a built-in pallet ID
and barcode system allow you to replenish and
pre-load pallets, as well as prepare data before
pallets are loaded into the magazine. Pick-up
positions are automatically localized and trimmed,
thus eliminating the setup and changeover time
associated with other stick feeders. With ASM,
you can simply plug in and go.
Smart Bins and e-labels
The Agilis Smart Bin system provides intuitive
paperless kitting guidance, based on wireless,
electronic labels (e-labels) that communicate with
the central data server via a radio base station. Each
Agilis Smart Bin is equipped with an e-label that is
mechanically attached to the front of the bin. The
MYCenter material handling software guides the
operator through the entire kitting and changeover
process, presenting instructions on both the PC
monitor and on the e-labels themselves. The
intuitive instructions are presented where the actual
work takes place, directly on the material container,
minimizing unnecessary movements across the
factory floor in search for information. All actions are
confirmed using the hand-held barcode scanner.
Agilis Tray Magazine
The Agilis Tray Magazine (ATM) is the ideal tray
feeding solution for most production environments,
handling up to eight JEDEC trays in a single
magazine slot. The ATM’s user-friendly tray holders
feature a unique ID chip and a matching barcode,
making the loading process just as safe and easy as
with any other Agilis feeder. Exchanging or refilling
a tray is done in less than a minute, and the operator
is guided by an LED indicator showing which tray
needs to be replaced.
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Seamless planning, preparation and
material handling
MYCenter, MYPlan and MYCenter PRM (Proactive
Replenishment Monitor) combine with the Agilis
feeder system to provide the industry’s most
productive kitting assistance, planning and job
preparation workflows.
Improve uptime and accuracy with MYCenter PRM
• Automated proactive replenishment with
MYTower solutions
• Optimize job sequences and changeovers with
highly automated planning, kitting, assembly,
replenishment and dekitting workflows
• Achieve 100% stock accuracy including the
quantity, batch code, current location and floor
life of every component
Error-free data preparation with MYCenter
• Automatically convert all Gerber and ASCII-
based CAD formats
• Import Bill-of-Materials including alternative
components
• “What you see is what you get” graphical editing
interface
• Verify orientation and package data with Gerber
background
Software that
streamlines any mix
Rising complexity. High part number count. More NPIs. And ever-changing
production schedules. In today’s manufacturing environment, the right
software is vital to getting the most out of every machine, operator and
material movement on your factory floor. Designed specifically for high-
mix assembly, Mycronic’s software suite covers the entire production
chain with fully integrated applications tailored to the most complex
manufacturing environments imaginable.
Seamless planning and scheduling with MYPlan
• Job sequence optimizer calculates the best
production sequence and changeover strategy
for any product or batch size mix
• Automatically predict assembly, kitting and
changeover times
• Adapt production on-the-fly and automatically
recalculate the optimal feeder and job sequence
Full traceability and process control
Automatically harvest traceability data for secure
storage, transfer and searchability. And take control
of production performance with a pick-and-place
analysis dashboard that helps increase utilization,
reduce reject rates and improve line balancing in
real time.
Full traceability with MYTrace
• Automatically capture PCB batch IDs and
individual IDs with the machine’s fiducial camera,
conveyor-mounted scanner or hand-held scanner
• Store data safely for decades for easy searching
and reporting
• Extract traceability data in seconds with a simple
part number and batch code search
Boost utilization with MYCenter Analysis
• Web-based dashboard showing state of
line, number of boards produced, cycle time,
eciency and workload balance in real time
• Compare current utilization with historical
data, plan interventions and refine production
eciency from anywhere, on any device
• Identify bottlenecks and analyze component
mispicks and rejects, followed by detailed drill-
downs into individual mounthead nozzle and
component images
Plug-and-play connectivity with zero
custom integration
MYPro Connect makes it possible to connect any
MYPro series SMT equipment to any enterprise
system while keeping costs fully in control.
No in-house custom integration. No lengthy
implementation. And no future disruptions.
• Monitoring and traceability: Easy data export
from SMT line to calculate production KPIs, WIP
tracking and factory-wide traceability
• Changeovers: Remotely manage recipes, handle
changeovers and prevent program selection
errors, especially when switching between
variants
• Interlocking: Validate the state of each board
before continued processing, with automatic
verification of PCB ID prior to loading program on
next equipment
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