MYCRONIC mypro-a40-设备介绍 - 第7页

Seamless planning , prepa r ation a nd material h andling MYCenter , MYPl an an d MYCenter PRM ( Proactive Rep lenish ment Monitor ) combin e with th e Agilis fee der system to provide the ind ustr y’s mos t product ive …

Ultra-compact and with no moving parts, Agilis is

a durable, reliable feeder solution that is both fast

and easy to use. Plug-and-play simplicity means

you can load and unload feeders in seconds, saving

countless hours of operator time. Whatever your

production size, barcode scanning eliminates

manual entry of feeding parameters during loading

and unloading, making setups and changeovers

faster than ever.

The award-winning Agilis feeder system’s unique

ﬂexibility allows you to mix and match single

feeders, or replace all your feeders at once —

depending on how you want to work. With the Agilis

Flex feeder, you can conﬁdently switch between

components of virtually any size and pocket depth.

Whichever feeders you choose, you can count on

intelligent functions that consistently ensure quality

and enhance productivity.

Advantages of Agilis feeder systems

• Fast and accurate setups and changeovers

• Rapid loading and unloading of feeders

• Simpliﬁes data entry with barcodes and

electronic ID

• Provides full component data and inventory

tracking

• Feeders can be removed and replenished

on-the-ﬂy

• Magazines allow multiple feeder changes at

one time

• No pick position programming is needed

• Paperless kitting guidance with Agilis Smart Bins

Tape feeders

A revolution in feeder design, Agilis tape feeders

signiﬁcantly reduce changeover and setup times.

With or without take-up reels, they are extremely

fast to load and unload, and can handle an almost

endless variety of tape components. Preloaded

Agilis feeders can even be stored along with tape

reels, ready for instant use in the next job. Automatic

location detection means that feeders can be placed

anywhere in the machine, giving you true plug-and-

play functionality, even during operation.

Fast, compact agilis tape feeders

The compact 4, 8, 12 and 16 mm Agilis tape feeders

are extremely fast to load and unload. An innovative

cover-tape separator on the pen-sized feeder

exposes components for easy picking, which also

makes it easier to handle short tape clips. Agilis

tape feeders are ultracompact, lightweight and

constructed with no moving parts, making them

extra durable and practically maintenance-free. The

Agilis LM8 magazine holds up to 16 feeders for 8

mm tapes, while the Agilis LM1216 magazine takes

up to eight feeders for 12 or 16 mm tapes. The ALM4

magazine can hold 16 feeders for 4 mm tape.

Agilis Flex — handle any component on tape

The Agilis Flex feeder represents an evolution of the

Agilis concept, with a wider, more ﬂexible format.

Like an Agilis tape feeder, it can be interchanged

with any feeder position, but with the added

possibility of handling any tape component,

from 8 to 152 mm in width, with pocket depths

that accommodate even the thickest, tallest

components.

Agilis™

feeder systems

Reliable, ﬂexible and intelligent material handling

Stick feeders

Capable of handling a wide range of components in

a single magazine, Mycronic stick feeders provide

high-mix SMT manufacturers with tremendous

ﬂexibility. Setups and changeovers can be

accomplished quickly and easily, thus eliminating

bottlenecks when switching from one type of

job to another. At the end of the day, this means

signiﬁcantly higher productivity.

Agilis Stick Magazine

The Agilis Stick Magazine, ASM, utilizes a high-

precision, short-stroke linear drive with a servo-

controlled, horizontal motion to eectively reduce

operator assistance and component waste.

Removable stick pallets with a built-in pallet ID

and barcode system allow you to replenish and

pre-load pallets, as well as prepare data before

pallets are loaded into the magazine. Pick-up

positions are automatically localized and trimmed,

thus eliminating the setup and changeover time

associated with other stick feeders. With ASM,

you can simply plug in and go.

Smart Bins and e-labels

The Agilis Smart Bin system provides intuitive

paperless kitting guidance, based on wireless,

electronic labels (e-labels) that communicate with

the central data server via a radio base station. Each

Agilis Smart Bin is equipped with an e-label that is

mechanically attached to the front of the bin. The

MYCenter material handling software guides the

operator through the entire kitting and changeover

process, presenting instructions on both the PC

monitor and on the e-labels themselves. The

intuitive instructions are presented where the actual

work takes place, directly on the material container,

minimizing unnecessary movements across the

factory ﬂoor in search for information. All actions are

conﬁrmed using the hand-held barcode scanner.

Agilis Tray Magazine

The Agilis Tray Magazine (ATM) is the ideal tray

feeding solution for most production environments,

handling up to eight JEDEC trays in a single

magazine slot. The ATM’s user-friendly tray holders

feature a unique ID chip and a matching barcode,

making the loading process just as safe and easy as

with any other Agilis feeder. Exchanging or reﬁlling

a tray is done in less than a minute, and the operator

is guided by an LED indicator showing which tray

needs to be replaced.

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Seamless planning, preparation and

material handling

MYCenter, MYPlan and MYCenter PRM (Proactive

Replenishment Monitor) combine with the Agilis

feeder system to provide the industry’s most

productive kitting assistance, planning and job

preparation workﬂows.

Improve uptime and accuracy with MYCenter PRM

• Automated proactive replenishment with

MYTower solutions

• Optimize job sequences and changeovers with

highly automated planning, kitting, assembly,

replenishment and dekitting workﬂows

• Achieve 100% stock accuracy including the

quantity, batch code, current location and ﬂoor

life of every component

Error-free data preparation with MYCenter

• Automatically convert all Gerber and ASCII-

based CAD formats

• Import Bill-of-Materials including alternative

components

• “What you see is what you get” graphical editing

interface

• Verify orientation and package data with Gerber

background

Software that

streamlines any mix

Rising complexity. High part number count. More NPIs. And ever-changing

production schedules. In today’s manufacturing environment, the right

software is vital to getting the most out of every machine, operator and

material movement on your factory ﬂoor. Designed speciﬁcally for high-

mix assembly, Mycronic’s software suite covers the entire production

chain with fully integrated applications tailored to the most complex

manufacturing environments imaginable.

Seamless planning and scheduling with MYPlan

• Job sequence optimizer calculates the best

production sequence and changeover strategy

for any product or batch size mix

• Automatically predict assembly, kitting and

changeover times

• Adapt production on-the-ﬂy and automatically

recalculate the optimal feeder and job sequence

Full traceability and process control

Automatically harvest traceability data for secure

storage, transfer and searchability. And take control

of production performance with a pick-and-place

analysis dashboard that helps increase utilization,

reduce reject rates and improve line balancing in

real time.

Full traceability with MYTrace

• Automatically capture PCB batch IDs and

individual IDs with the machine’s ﬁducial camera,

conveyor-mounted scanner or hand-held scanner

• Store data safely for decades for easy searching

and reporting

• Extract traceability data in seconds with a simple

part number and batch code search

Boost utilization with MYCenter Analysis

• Web-based dashboard showing state of

line, number of boards produced, cycle time,

eciency and workload balance in real time

• Compare current utilization with historical

data, plan interventions and reﬁne production

eciency from anywhere, on any device

• Identify bottlenecks and analyze component

mispicks and rejects, followed by detailed drill-

downs into individual mounthead nozzle and

component images

Plug-and-play connectivity with zero

custom integration

MYPro Connect makes it possible to connect any

MYPro series SMT equipment to any enterprise

system while keeping costs fully in control.

No in-house custom integration. No lengthy

implementation. And no future disruptions.

• Monitoring and traceability: Easy data export

from SMT line to calculate production KPIs, WIP

tracking and factory-wide traceability

• Changeovers: Remotely manage recipes, handle

changeovers and prevent program selection

errors, especially when switching between

variants

• Interlocking: Validate the state of each board

before continued processing, with automatic

veriﬁcation of PCB ID prior to loading program on

next equipment

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Combine the freedom of a MYPro MY700 Jet Printer

with the throughput of a MYPro S series stencil

printer. Maximize yield with advanced SPI and AOI.

And combine the industry’s most ﬂ exible pick-and-

place solutions with intelligent near-production

storage. MYPro solutions are designed for modular

integration into any factory setup. Whether it’s a

high-throughput pick-and-place workcell, a self-

correcting zero-defect solder printing solution or

a full MYPro line covering all process steps, MYPro

assembly solutions have you covered.

High-capacity workcells

Combine two MYPro A40DX Synergy lines into a

single workcell with 236,000 cph capacity. Add

any combination of MYTower component storage

solutions. And achieve continuous high-speed

production with a proactive, fully automated

material ﬂ ow with fewer operators. Switch

e ortlessly from NPIs and small test batches to

volume production, while just a single operator

maintains full control of hundreds of thousands of

components thanks to software-driven proactive

replenishment and complete material tracking.

MYTower storage solutions

The MYTower is a highly ﬂ exible, automated and

expandable bu er storage unit. Designed for near-

production deployment, it ensures that the right

components remain stored in the correct place

and in a controlled atmosphere, always ready for

quick and smooth line changeovers. In less than

two square meters of ﬂ oor space, the MYTower

X series stores up to 1,988 reels for easy loading

and unloading in the most demanding, fast-paced

environments.

From bare board

to ﬁ nished product

Integrated MYPro solutions for every process

Stencil printer Jet printer SPI

Add-on & repair

This conﬁ guration introduces a hybrid stencil

printing and jet printing solution before the solder

paste inspection process. The stencil printer o ers

unbeatable cycle time for average deposits. The

Mycronic MY700 Jet Printer handles all deposits

with non-average thickness or shape. And the SPI

automatically detects any missing paste deposits

before generating a repair ﬁ le for the jet printer,

where the defective board is transported and

corrected, adding solder paste according to the

repair instructions linked with the unique PCB

barcode.

Print perfection for 100% yield

To keep pace with the output of a MYPro A40

Synergy line, the MYPro S series stencil printer is a

reliable, worry-free workhorse enabling cycle times

as fast as 14 seconds. Combine with the design

freedom of a MY700 jet printer and the accuracy of

PI series 3D SPI, and you can completely eliminate

solder printing defects from your assembly process.

Zero-defect printing solutions

Eliminate print defects to achieve 100% yield.

Mycronic’s zero-defect printing solutions combine

stencil, jet printing and 3D SPI technologies in-line

to fully correct any missing or insu cient deposit

before it enters the placement process. Since

60–70% of SMT defects can be traced to the

printing process, this means that up to two-thirds of

all defects generated by an average SMT line can be

completely eradicated.

Repair

This conﬁ guration creates a closed-loop add-on

and repair system following screen printing and

inspection. Simply stencil print, inspect and let the

jet printer repair, add deposit volumes or top up

insu cient deposits automatically following direct

instructions from the SPI.