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Setup Verification in Practical Cases Online And Offline Setup Verification Overview User Guide SIPLACE Setup Center 5.1 15 5 8 Setup Verification in Practical Cases This chapt er explains the key st eps w ith the help o…

Working with the Setup Center Application

Setting the Machine ID Using the Reader

154 User Guide SIPLACE Setup Center 5.1

Setup Verification in Practical Cases

Online And Offline Setup Verification Overview

User Guide SIPLACE Setup Center 5.1 155

8 Setup Verification in Practical Cases

This chapter explains the key steps with the help of examples from SIPLACE Setup Center operation.

We recommend that you go through these exercises in order to familiarize yourself with the user inter-

face and the reader.

The exercises relate to one another and should be worked through one after the other.

8.1 Overview

Setup verification is the stepwise verification of component allocation from the target setup to a track in

the actual setup. SIPLACE Setup Center loads the target setup from SIPLACE Pro. The component is

identified by scanning in a barcode label. The track is then assigned to the component via the track bar-

code on the machine or via the component verification button on the X feeder. The data acquired during

a setup verification is stored by SIPLACE Setup Center in a separate database.

8.1.1 Online And Offline Setup Verification

SIPLACE Setup Center now supports online setup verification for all SIPLACE placement machines (ex-

cept F3 and S15).

SIPLACE Setup Center also allows you to perform offline setup verification in the pre-setup area. The

offline setup verification is performed for the changeover table of a selected setup. After completing the

setup via the offline setup verification, the changeover table can be moved out of the pre-setup area and

over to the production line, where it can be logged on to the station via the "Changeover table manage-

ment". This once again supports all SIPLACE machines.

8.1.2 Unforced and Forced Setup Verification

SIPLACE Setup Center also differentiates between unforced and forced setup verification.

▪ Unforced Setup Verification

Unforced setup verification enables you to verify a setup, without the need for a connection to the

station. Setup verification is performed via a protocol file or the setup report and the results are stored

for reference.

The advantage of unforced setup verification is that production can be continued, even if the verifi-

cation process fails. This is particularly useful during the introductory phase of Setup Center.

SIPLACE CS/CF only supports unforced setup verification. Unforced setup verification is only pos-

sible with "line based Traceability".

▪ Forced setup verification

After downloading a job, the station locks all tracks, for which Setup center has not sent any setup

data. Before production can start, the line operator must have therefore successfully verified all com-

ponents necessary for the product.

Setup Verification in Practical Cases

Online Setup Verification Using the Reader (Steps with Machine ID)

156 User Guide SIPLACE Setup Center 5.1

The advantage is that the process of forced setup verification ensures that the setup is correct.

Forced setup verification is possible with both "line based Traceability" and "station based Tracea-

bility". The disadvantage is that during a defective setup verification troubleshooting becomes nec-

essary, e.g. the operator needs to get a new reel from storage which minimizes throughput.

8.2 Online Setup Verification

▪ Activate the "Settings for online setup verification“ option via

Extras Settings Common

▪ The setup to be verified is displayed as Online setup.

8.2.1 Using the Reader (Steps with Machine ID)

Step 1 (optional)

Scan in the the User if the "User registration at the reader

required“ option has been activated via

Extras Settings

Reader

Step 2

Scan in the Machine ID barcode of the verifying location.

Setup Center