00197195-02-UG SetupCenter 5.1_en - 第5页

Contents User Guide SIPLACE Setup Center 5.1 5 6.3 Barcode Reader - General Exercises 99 6.3.1 Barcode Reader Display 99 6.3.2 Scanning a Packaging Unit 99 6.3.3 Additional Information During Setup Verification 100 6.3.4…

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Contents
4 User Guide SIPLACE Setup Center 5.1
3.11 Security 45
3.12 Logging 46
4 Setting System Components 49
4.1 Station Software Settings (from Version 60x) 49
4.1.1 Setup Verification at the Station 49
4.1.1.1 Activation 49
4.1.2 Component Level Indicator 50
4.1.2.1 Component Level Indicator Menu 51
4.1.2.2 Menu Matrix Tray Changer (MTC) 57
4.2 Station Software Settings (from Version 70x) 62
4.2.1 Setup Verification at the Station 62
4.2.1.1 Checking the Connection Status 63
4.2.1.2 Enabling/Disabling the Setup Verification 63
4.2.2 Component Level Indicator 64
4.2.2.1 Component Level Indicator 66
4.2.2.2 Configuring Packaging Units 67
4.2.2.3 Matrix Tray Changer (MTC) 68
4.3 Settings in the SIPLACE Pro Programming System 70
4.3.1 Barcode Option in the Stations Editor 70
4.3.2 Setup Verification System in the Setup Editor 71
4.3.3 Standard Packaging Unit Size 71
4.3.4 Standard Feeder Pitch 72
4.3.5 Setup Verification for Components 73
4.3.5.1 Splice Detection 73
4.3.5.2 Traceability 74
4.3.6 Supplier Barcodes 74
4.4 Configuring Forced and Unforced Setup Verification 75
5 Barcode 77
5.1 Barcode Labels 77
5.1.1 Barcode Example for a Regular Expression 77
5.1.2 Structure of Barcode Label 78
5.1.3 Practical Example 83
5.1.3.1 Creating a Barcode Label 84
5.1.3.2 Creating Component Barcodes 84
5.1.3.3 Creating Quantity Barcodes 85
5.1.3.4 Unique Barcodes (as Single Fragment) 86
5.1.3.5 Unique Barcode (as Multiple Fragments) 87
5.1.3.6 Combined Barcode 88
5.1.3.7 Expert Mode 89
5.1.3.8 Checking Barcode 89
5.1.4 Regular Expression - Basics 90
5.1.4.1 Barcode Pattern 90
5.1.5 Importing and Exporting Barcode Labels 92
6 Operating the Barcode Reader 95
6.1 Datalogic Reader 95
6.1.1 Operating the Barcode Reader 95
6.1.2 Barcode Reader Safety Instructions 96
6.1.3 Configuration 96
6.1.4 Working with the Barcode reader 96
6.2 Motorola MC70/MC75 Scanner 97
6.2.1 Buttons 97
6.2.2 Barcode Scanner - Additional Features 97
6.2.2.1 Manual Barcode Entry 97
6.2.3 Roaming-Barcode for MC70/MC75 Barcode Scanner 98
Contents
User Guide SIPLACE Setup Center 5.1 5
6.3 Barcode Reader - General Exercises 99
6.3.1 Barcode Reader Display 99
6.3.2 Scanning a Packaging Unit 99
6.3.3 Additional Information During Setup Verification 100
6.3.4 Barcode Test 101
7 Working with the Setup Center Application 103
7.1 Packaging Unit Editor 103
7.1.1 Packaging Unit Information - Tabs 105
7.1.1.1 Tab - Quantity 105
7.1.1.2 Tab - Packaging Unit 105
7.1.1.3 Tab - Manufacturer 106
7.1.1.4 Tab - Supplier 106
7.1.1.5 Tab - Durability 106
7.1.1.6 Tab - Customer Information 107
7.1.1.7 Tab - Lifecycle 107
7.1.1.8 Tab - Packaging Unit Locks 107
7.1.2 Separating a Packaging Unit Chain 108
7.1.3 Setting a Packaging Unit to Consumed 109
7.1.4 Deleting a Packaging Unit Chain 109
7.1.5 Tearing Down Packaging Unit Chains 110
7.2 Search Material 110
7.2.1 Starting the Search Materials Function and Overview 110
7.3 Verification History 112
7.3.1 Verification History View Settings 114
7.3.1.1 Overview of Actions, Sources and Reasons 114
7.3.2 Filter Settings 116
7.4 Setup Information 116
7.4.1 Opening Setup Information + Overview 116
7.5 Splice Monitor 117
7.5.1 Splice Monitoring 117
7.5.1.1 Correcting Splice Errors with the Setup Center GUI 118
7.5.1.2 Correcting Splice Errors with the PDA Scanner 119
7.5.2 Plausibility Check - Missing Refill 120
7.5.2.1 Correcting Missing Refill with the Setup Center GUI 121
7.5.2.2 Correcting Missing Refill with the PDA Scanner 122
7.6 Next Setup in Setup Center 123
7.6.1 Search Component 126
7.7 Setup Verification with Supplier Barcode 126
7.7.1 Example 126
7.8 Advanced Setup Report 127
7.8.1 Warehouse Stock Locations 127
7.8.2 Line-Specific Stock Locations 129
7.8.3 Further Options 131
7.9 Setup Verification for Partial Setups 132
7.9.1 Download Partial Setups 132
7.9.2 Stationwise Download 134
7.9.3 Online Setup Verification 134
7.9.4 Offline Setup Verification 135
7.9.5 Synchronizing Frozen Tracks 136
7.9.6 Limits and Sources of Error 136
7.10 Firmware 137
7.10.1 Automatic Check of the Firmware Version 137
7.10.2 Firmware Pool 137
7.10.3 Firmware Download 138
7.10.3.1 Firmware Download to the Docking Stations 139
7.10.3.2 Firmware Download to X-Feeders/X-Adapaters 140
Contents
6 User Guide SIPLACE Setup Center 5.1
7.11 Barcode Label Wizard 140
7.11.1 Barcode Label Types 142
7.11.1.1 Online Setup Verification 142
7.11.1.2 User Barcodes 143
7.11.1.3 Component Search 143
7.11.1.4 Changeover Tables 145
7.11.1.5 Machine IDs 145
7.11.1.6 Shift Change Verification 146
7.11.1.7 Online Feeder Kitting 147
7.11.1.8 UID Refill 148
7.11.1.9 Set Packaging Empty 148
7.11.1.10 Set Packaging Consumed 149
7.11.1.11 Docking Station IDs 149
7.11.1.12 Offline Feeder Kitting 149
7.11.2 Print Template and Printer Selection 150
7.11.3 Finish 150
7.11.4 Attaching the Barcode Labels 150
7.12 Entering the Barcode Manually 151
7.13 Setting the Machine ID 152
7.13.1 Prerequisites 152
7.13.2 Using the Reader: 152
8 Setup Verification in Practical Cases 155
8.1 Overview 155
8.1.1 Online And Offline Setup Verification 155
8.1.2 Unforced and Forced Setup Verification 155
8.2 Online Setup Verification 156
8.2.1 Using the Reader (Steps with Machine ID) 156
8.2.2 Alternatives 158
8.3 Offline Setup Verification 159
8.3.1 Using the Reader: 160
8.4 Setup Verification with Random Setup 162
8.5 Setup Verification with Waffle Pack Tray Feeders 162
8.5.1 Online Setup Verification with Waffle Pack Tray Feeders 162
8.5.2 Refilling Levels 162
8.5.3 Spare Tracks on the MTC 164
8.5.4 Offline Setup Verification with Waffle Pack Tray Feeders 165
8.6 Possible Errors During Setup Verification 165
8.7 Activating a Track 165
8.7.1 Using the Reader (Steps with Machine ID) 166
8.7.2 Activation at the Station GUI 167
8.8 Refilling a Track for Online Setup Verification 168
8.8.1 Prerequisites 168
8.8.2 Using the Reader (Steps with Machine ID) 168
8.8.3 Using the Scanner (Steps with UID) 170
8.9 Refilling a Track for Offline Setup Verification 172
8.9.1 Prerequisites 172
8.9.2 Scanner Steps 172
8.9.3 Using the Scanner (Steps with UID) 173
8.10 Skip Track 175
8.11 Teardown 175
8.11.1 Teardown with Quantity Printout 176